1998 OPEL FRONTERA Workshop Manual

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Page 4281 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–20 TRANSFER CASE (STANDARD TYPE) Removal 1. Remove the speedometer sensor. 2. Remove the plate. 3. Remove the speedometer driven gear bushing and driven gear. NOTE: Apply a reference mark

Page 4282 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–21 5. Install the control box assembly. Torque: 19 Nꞏm (1.9kgꞏm/14 lb ft) 6. Connect the breather hoses to the control box. 7. Install the rear companion fl

Page 4283 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–22 TRANSFER CASE (STANDARD TYPE) 15. Install the speedometer sensor and tighten to the specified torque. Torque: 27 Nꞏm (2.8kgꞏm/20 lb ft) 225RW014

Page 4284 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–23 Disassembly 226RW154 Legend (1) Rear Output Shaft Assembly (2) Rear Output Shaft (3) Bearing Snap Ring (4) Ball Bearing(5) Bearing Snap Ring (6) Ball (7) Speedom

Page 4285 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–24 TRANSFER CASE (STANDARD TYPE) 2. Remove the rear output shaft assembly (1) from the transfer rear cover (with oil seal). 3. Remove ball bearing (8), using a bench press and the bearing remove

Page 4286 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–25 3. Install the bearing snap ring (5). 4. Install the ball (6). 5. Install the speedometer drive gear (7). 226RS064 6. Install ball bearing (8), using the ball be

Page 4287 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–26 TRANSFER CASE (STANDARD TYPE) Detent, Shift Arm, and Interlock Pin Disassembled View 262RW074 Legend (1) Detent Ball, Spring and Plug (2) Spring Pin and Bridge (3) Spring Pin (4) Spring (5) 2

Page 4288 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–27 2. Use a spring pin remover to remove the spring pin (2) from the bridge (2). 262RW011 3. Remove the spring (4). 4. Engage the 2WD–4WD sleeve with the fron
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