1998 OPEL FRONTERA Workshop Manual

seats open bonnet service schedule reset fuel cap bonnet

Page 4793 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–136
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0123 TP Sensor Circuit High Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage

6E–136
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0123 TP Sensor Circuit High Voltage
D06RW028
Circuit Description
The throttle position (TP) sensor circuit provides a voltage
signal that changes relative to throttle blade angle. The
signal voltage will vary from about 0.6 volts at closed
throttle to about 4.5 volts at wide open throttle (WOT).
The TP signal is one of the most important inputs used by
the powertrain control module (PCM) for fuel control and
many of the PCM-controlled outputs.
Conditions for Setting the DTC
The ignition is “ON.”
TP sensor signal voltage is greater than 4.88 volts for
a total of 0.78 second over a 1.5-second period.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
The PCM will use a default throttle position based on
mass air flow and RPM.
Conditions for Clearing the MIL/DTC
DTC P0123 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Check intermittent codes.
The TP sensor shares a 5 Volt reference with the EGR
position sensor. Check the 5 Volt reference if these
DTCs are also set.
The TP sensor shares a ground with the IAT sensor
and the EGR position sensor. Check the ground if
these other DTCs are also set.
Poor connection at PCM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TP sensor display on the Tech 2 while moving
connectors and wiring harnesses related to the TP
sensor. A change in the display will indicate the
location of the fault.
Faulty TP sensor – With the ignition key “ON,” engine
“OFF,” observe the TP sensor display on the Tech 2
while slowly depressing the accelerator to wide open
throttle. If a voltage over 4.88 volts is seen at any point
in normal accelerator travel, replace the TP sensor.
If DTC P0123 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
Test Description
Number (s) below refer to the step number(s) on the
Diagnostic Chart.
7. Components that share the TP sensor 5 volt reference
“A” circuit include the following device:
EGR valve

Page 4794 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–137 ENGINE DRIVEABILITY AND EMISSIONS
Disconnect the component while observing the TP
sensor display on the Tech 2. If the reading
changes drastically when this component isdisconnected, replace

6E–137 ENGINE DRIVEABILITY AND EMISSIONS
Disconnect the component while observing the TP
sensor display on the Tech 2. If the reading
changes drastically when this component isdisconnected, replace the component that affected
the reading.
DTC P0123 – TP Sensor Circuit High Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. With the throttle closed, observe the “TP Sensor”
display on the Tech 2.
Is the “TP Sensor” above the specified value?
4.88 VGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “Specific DTC” info for DTC
P0123.
Does the Tech 2 indicate DTC P0123 failed.
—Go to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the TP sensor electrical connector.
2. Observe the “TP Sensor” display on the Tech 2.
Is the “TP Sensor” near the specified value?
0 VGo to Step 5Go to Step 6
5Probe the sensor ground circuit at the TP sensor
harness connector with a test light connected to B+.
Is the test light “ON?”
—Go to Step 7Go to Step 10
61. Ignition “OFF,” disconnect the PCM.
2. Ignition “ON,” engine “OFF.”
3. Check for a short to voltage on the TP sensor signal
circuit.
4. If the TP sensor signal circuit is shorted, repair it as
necessary.
Was the TP sensor signal circuit shorted?
—Verify repairGo to Step 12
71. Ignition “ON.”
2. Monitor the “TP Sensor” Tech 2 display while
disconnecting each of the components that share
the 5 volt reference “A” circuit (one at a time).
3. If the “TP Sensor” Tech 2 display changes, replace
the component that caused the display to change
when disconnected.
Does disconnecting any of these components cause
the “TP Sensor” display to change?
—Verify repairGo to Step 8
81. Ignition “OFF,” disconnect the PCM.
2. Ignition “ON,” engine “OFF.”
3. Check for a short to B+ on the 5 volt reference “A”
circuit.
4. If the 5 volt reference “A” circuit is shorted, repair it
as necessary.
Was the 5 volt reference “A” circuit shorted?
—Verify repairGo to Step 9
9Check for poor electrical connections at the TP sensor
and replace terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 11

Page 4795 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–138
ENGINE DRIVEABILITY AND EMISSIONS
DTC P0123 – TP Sensor Circuit High Voltage
StepNo Ye s Va l u e ( s ) Action
101. Ignition “OFF.”
2. Disconnect the PCM, and check for an open sensor
g

Page 4796 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–139 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0131 HO2S Circuit Low Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies

6E–139 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0131 HO2S Circuit Low Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 350 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during “closed loop” operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 1 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0131 will be set.
Conditions for Setting the DTC
No related DTCs.
Vehicle is operating in “closed loop.”
Engine coolant temperature is above 60C (140F).
“Closed loop” commanded air/fuel ratio is between
14.5 and 14.8.
Throttle angle is between 3% and 19%.
Bank 1 HO2S 1 signal voltage remains below 22 mV
during normal “closed loop” operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0131 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Heated oxygen sensor wiring – The sensor pigtail may
be routed incorrectly and contacting the exhaust
system.
Poor PCM to engine block grounds.
Fuel pressure – The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, If fuel pressure is too low, a DTC
P0131 may be set. Refer to
Fuel System Diagnosis.
Lean injector(s) – Perform “Injector Balance Test.”
Vacuum leaks – Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.
Exhaust leaks – An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the

Page 4797 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–140
ENGINE DRIVEABILITY AND EMISSIONS
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor – The system can

6E–140
ENGINE DRIVEABILITY AND EMISSIONS
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor – The system can go lean if the MAF
sensor signal indicates an engine airfiow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination – Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to step numbers on the diagnostic
chart.
3. DTC P0131 failing during operation may indicate a
condition described in the “Diagnostic Aids” above.
If the DTC P0131 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0131 –HO2S Circuit Low Voltage Bank 1 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under “Conditions for Setting the DTC” criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Does the Bank 1 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF,” review and record Tech
2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor “Specific DTC” info for DTC
P0131 until the DTC P0131 test runs.
Note test result.
Does Tech 2 indicate DTC P0131 failed this ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Turn the ignition “OFF.”
2. Disconnect the PCM.
3. Check the Bank 1 HO2S 1 high and low circuits for a
short to ground or a short to the heater ground
circuit.
Are the Bank 1 HO2S 1 signal circuits shorted to
ground?
—Go to Step 5Go to Step 6
5Repair the Bank 1 HO2S 1 signal circuit.
Is the action complete?
—Verify repair—
61. Turn the ignition “OFF,” HO2S 1 and PCM
disconnected.
2. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
—Go to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
—Verify repair—

Page 4798 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–141 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0131 –HO2S Circuit Low Voltage Bank 1 Sensor 1
StepNo Ye s Va l u e ( s ) Action
81. Ignition “OFF.”
2. Reconnect the PCM, leave the sensor
d

Page 4799 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–142
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0132 HO2S Circuit High Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies

6E–142
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0132 HO2S Circuit High Voltage Bank 1
Sensor 1
060RW236
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal and low circuits. When measured
with a 10 megaohm digital voltmeter, this may display as
low as 320 mV. The oxygen sensor varies the voltage
within a range of about 1000 mV when exhaust is rich,
down through about 10 mV when exhaust is lean. The
PCM constantly monitors the HO2S signal during “closed
loop” operation and compensates for a rich or lean
condition by decreasing or increasing injector pulse width
as necessary. If the Bank 1 HO2S 1 voltage remains
excessively high for an extended period of time, DTC
P0132 will be set.
Conditions for Setting the DTC
No related DTCs.
Engine coolant temperature is above 60C (140F)
“Closed loop” commanded air/fuel ratio is between
14.5 and 14.8.
Throttle angle is between 3% and 19%.
Bank 1 HO2S 1 signal voltage remains above 952 mV
during normal “closed loop” operation for a total of 77
seconds over a 90-second period.
OR
Bank 1 HO2S 1 signal voltage remains above 500 mV
during “deceleration fuel cutoff mode” operation for 3
seconds.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
“Open loop” fuel control will be in effect.
Conditions for Clearing the MIL/DTC
DTC P0132 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check the following items:
Fuel pressure – The system will go rich if pressure is
too high. The PCM can compensate for some
increase. However, if fuel pressure is too high, a DTC
P0132 may be set. Refer to
Fuel System Diagnosis.
Perform “Injector Balance Test” – Refer to Fuel System
Diagnosis.
MAF sensor –The system can go rich if MAF sensor
signal indicates an engine airflow measurement that is
not correct. Disconnect the MAF sensor to see it the
rich condition is corrected. If so, replace the MAF
sensor.
Check for a leak in the fuel pressure regulator
diaphragm by checking the vacuum line to the
regulator for the presence of fuel. There should be no
fuel in the vacuum line.

Page 4800 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–143 ENGINE DRIVEABILITY AND EMISSIONS
An intermittent TP sensor output will cause the system
to go rich due to a false indication of the engine
accelerating.
Shorted Heated Oxygen Senso

6E–143 ENGINE DRIVEABILITY AND EMISSIONS
An intermittent TP sensor output will cause the system
to go rich due to a false indication of the engine
accelerating.
Shorted Heated Oxygen Sensor (HO2S) –If the HO2S
is internally shorted, the HO2S voltage displayed on
the Tech 2 will be over 1 volt. Try disconnecting the
affected HO2S with the key “ON,” engine “OFF.” If the
displayed HO2S voltage changes from over 1000 mV
to around 450 mV, replace the HO2S. Silicon
contamination of the HO2S can also cause a high
HO2S voltage to be indicated. This condition is
indicated by a powdery white deposit on the portion of
the HO2S exposed to the exhaust stream. If
contamination is noticed, replace the affected HO2S.
Open HO2S Signal Circuit or Faulty HO2S–A poor
connection or open in the HO2S signal circuit can
cause the DTC to set during deceleration fuel mode.
A n H O 2 S w h i c h i s f a u l t y a n d n o t a l l o w i n g a f u l l v o l t a g e
swing between the rich and lean thresholds can also
cause this condition. Operate the vehicle by
monitoring the HO2S voltage with a Tech 2. If theHO2S voltage is limited within a range between 300
mV to 600 mV, check the HO2S signal circuit wiring
and associated terminal conditions.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0132 failing during “deceleration fuel cutoff
mode” operation may indicate a condition described
in the “Diagnostic Aids” above. If the DTC P0132
test passes while the Failure Records conditions are
being duplicated, an intermittent condition is
indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0132 – HO2S Circuit High Voltage Bank 1 Sensor 1
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within parameters specified
under “Conditions for Setting the DTC” included in
Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Does the Bank 1 HO2S 1 voltage remain above the
specified value?
952 mV (500
mV in
deceleration
fuel cutoff
mode)
Go to Step 4Go to Step 3
31. Ignition “ON,” review and record Tech 2 Failure
Records data.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor “Specific DTC” info for DTC
P0132 until the DTC P0132 test runs.
4. Note the test result.
Does the Tech 2 indicate DTC P0132 failed this
ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Ignition “OFF.”
2. Disconnect Bank 1 HO2S 1.
3. Ignition “ON.”
4. At HO2S Bank 1 Sensor 1 connector (PCM side)
use a DVM to measure voltages at the high and low
signal terminals.
Are the voltages in the specified range?
3-4 VGo to Step 5Go to Step 6
5Repair short to voltage in signal circuit.
Is the action complete?
—Verify repair—

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