1998 OPEL FRONTERA Workshop Manual

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Page 4201 of 6000

OPEL FRONTERA 1998 Workshop Manual DRIVE LINE CONTROL SYSTEM (TOD) 4B2–118
Chart 2The 4WD mode is not active.
Function of circuit—
Fail conditionThe rear wheels spin in the TOD mode, so the driving torque is not transmitted to the

Page 4202 of 6000

OPEL FRONTERA 1998 Workshop Manual 4B2–119 DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
1Is the trouble code 31 or 26 recorded?Examine the
trouble based on
“Diagnosis from
Trouble Codes”.
Go to Step 2
2Is any of the trouble c

Page 4203 of 6000

OPEL FRONTERA 1998 Workshop Manual DRIVE LINE CONTROL SYSTEM (TOD) 4B2–120
Chart 3The shift on the fly system generates gear noises.
(The fuel economy is bad in the 2H mode.)
Function of circuit—
Fail conditionWhen the vehicle is r

Page 4204 of 6000

OPEL FRONTERA 1998 Workshop Manual 4B2–121 DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
1Do the indicator lamps show the correct status?
Go to Step 2
Examine the
trouble based on
“Touble Diagnosis
Depending on
The Status of
TOD

Page 4205 of 6000

OPEL FRONTERA 1998 Workshop Manual DRIVE LINE CONTROL SYSTEM (TOD) 4B2–122
Chart 4The braking distance gets long even when the ABS is active.
Function of circuit—
Fail conditionEnough deceleration is not obtained and the braking di

Page 4206 of 6000

OPEL FRONTERA 1998 Workshop Manual DRIVE LINE CONTROL SYSTEM (TOD) 4B2–123
Step Action Yes No
1 Are the brake and ABS systems healthy?
Go to Step 2Repair the
brake and ABS.
Refer to
section 5A.
2 Turn on the star ter switch.
Is t

Page 4207 of 6000

OPEL FRONTERA 1998 Workshop Manual 4C–1 DRIVE SHAFT SYSTEM
DRIVELINE/AXLE
DRIVE SHAFT SYSTEM
CONTENTS
Service Precaution 4C–2. . . . . . . . . . . . . . . . . . . . . .
General Description 4C–2. . . . . . . . . . . . . . . . . .

4C–1 DRIVE SHAFT SYSTEM
DRIVELINE/AXLE
DRIVE SHAFT SYSTEM
CONTENTS
Service Precaution 4C–2. . . . . . . . . . . . . . . . . . . . . .
General Description 4C–2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 4C–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle Shaft 4C–4. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle Shaft and Associated Parts 4C–4. . . .
Removal 4C–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C–5. . . . . . . . . . . . . . . . . .
Oil Seal Replacement 4C–6. . . . . . . . . . . . . . . . . .
Installation 4C–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 4C–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc (with Shift on the Fly) 4C–9. .
Disassembled View 4C–9. . . . . . . . . . . . . . . . . . . .
Disassembly 4C–9. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C–10. . . . . . . . . . . . . . . . . .
Reassembly 4C–11. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Hub and Disc with Manual Locking Hub 4C–14
Disassembled View 4C–14. . . . . . . . . . . . . . . . . . . .
Disassembly 4C–14. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C–16. . . . . . . . . . . . . . . . . .
Reassembly 4C–16. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C–20. . . . . . . . . . . . .
Special Tools 4C–21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joint 4C–22. . . . . . . . . . . . . . . . . . .
Front Drive Shaft Joints Replacement 4C–22. . . .
Front Axle Drive Shaft 4C–23. . . . . . . . . . . . . . . . . . .
Front Axle Drive Shaft and Associated
Parts 4C–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C–24. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C–25. . . . . . . . . . . . . . . . . .
Bushing Replacement 4C–25. . . . . . . . . . . . . . . . . . Reassembly 4C–26. . . . . . . . . . . . . . . . . . . . . . . . . .
Shift On The Fly System 4C–28. . . . . . . . . . . . . . . . .
Shift On The Fly System and Associated
Parts 4C–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C–28. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 4C–30. . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C–35. . . . . . . . . . .
Special Tools 4C–36. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft 4C–37. . . . . . . . . . . . . . . . . . . . .
General Description 4C–37. . . . . . . . . . . . . . . . . . . . .
Front Propeller Shaft and Associated Parts 4C–38
Removal 4C–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C–39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly (Except TOD 4
4) 4C–40. . . . . . . . .
Universal Joint Disassembly 4C–41. . . . . . . . . . . .
Inspection and Repair 4C–42. . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C–45. . . . . . . . . . . . .
Reassembly (Except TOD 4
4) 4C–46. . . . . . . . . .
Main Data and Specifications 4C–47. . . . . . . . . . .
Rear Propeller Shaft 4C–48. . . . . . . . . . . . . . . . . . . . .
General Description 4C–48. . . . . . . . . . . . . . . . . . . . .
Rear Propeller Shaft and Associated Parts 4C–48
Removal 4C–49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4C–49. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4C–50. . . . . . . . . . . . . . . . . . . . . . . . . .
Universal Joint Disassembly 4C–51. . . . . . . . . . . .
Inspection and Repair 4C–52. . . . . . . . . . . . . . . . . .
Universal Joint Reassembly 4C–53. . . . . . . . . . . . .
Reassembly 4C–54. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 4C–55. . . . . . . . . . .

Page 4208 of 6000

OPEL FRONTERA 1998 Workshop Manual 4C–2
DRIVE SHAFT SYSTEM
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE

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