1998 OPEL FRONTERA Workshop Manual

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Page 5393 of 6000

OPEL FRONTERA 1998 Workshop Manual 6C – 12 ENGINE FUEL
8. Install injector harness assembly, reconnect
harness connecter to injector.
9. Record the identification marking of injector for
each cylinder that is indicated on t

6C – 12 ENGINE FUEL
8. Install injector harness assembly, reconnect
harness connecter to injector.
9. Record the identification marking of injector for
each cylinder that is indicated on the upper portion
of injector.
Legend
(1) Part Number
(2) Category Number (Grade code)
(3) Serial Number
(4) Bar Code
10. Install cylinder head assembly.
Refer to “Cylinder Head” in this manual.
11. Fill with about 300cc of engine oil from the high
pressure oil pipe installation port of the oil rail using
an oil filler.
If assembled without filling the oil rail with oil, the
time for engine starting will be longer.
12. Immediately install high pressure oil pipe and
tighten to specified torque.
Torque: 80 Nꞏm (8.1 kgꞏm / 57.9 lb ft)
13. Install cylinder head noise insulator cover.
Refer to “Cylinder Head” in this manual.
14. Install intercooler assembly.
Refer to “Intercooler” in this manual.
15. Install air cleaner cover and air duct.
16. Use TECH2 to rewrite injector data to ECM.
For rewriting method refer to section “Data
Programming in Case of ECM Change” of section
6E 4JX1 engine driveability and emissions in this
manual.NOTE:
1) On completion of servicing, bleed air from the
engine inside fuel passage by means of the priming
pump. (The priming pump should be operated more
times than in the case of conventional engines.)
2) As air is in the oil rail, it takes more time to start the
engine. Rough idling may occur while the air is
being bled completely after engine start, but it does
not indicate trouble.
The air will be bled and normal engine status will be
reached while the vehicle is driven for about 5 km
or engine is operated for about 5 minutes at 1500 to
2000 rpm.
3) The injector spare part will be provided for group
number B1, B2 and B3 only.
Injector Grade code Programming
(Injector Change)
In case of an injector change, the injector grade code
(category number) must be programmed by Tech-2.
Programming Procedure
1. Connect the Tech-2 to the vehicle DLC.
2. Turn the starter switch to the “ON” position.
3. Select the “Diagnosis” from the Main menu.
4. Select the “Programming” from the Application
menu.
1
4
32
055RW00001
F0 : Diagnostic C ode
F1 : Data Display
F2 : Snapshot
F3 : Miscellaneous Test
F4 : ProgrammingA pplication Menu
035RW00002

Page 5394 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE FUEL 6C – 13
5. Select “Programming Trim Date” from
Programming menu.
6. Select the injector change from Programming Trim
Date menu.
7. Select the cylinder number which changed

Page 5395 of 6000

OPEL FRONTERA 1998 Workshop Manual 6C – 14 ENGINE FUEL
HIGH PRESSURE OIL PUMP
REMOVAL
1. Disconnect battery ground cable.
2. Remove air cleaner cover and air duct
3. Intercooler assembly
Refer to “Intercooler” in this manual.
4.

Page 5396 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE FUEL 6C – 15
12. Remove high pressure oil pump
13. Remove high pressure oil pump assembly
Legend
(1) O-ring
(2) High pressure oil pump
(3) Nut
(4) O-ring
1
2
43
040RW007
2
5 1
4
63
051RW020
L

Page 5397 of 6000

OPEL FRONTERA 1998 Workshop Manual 6C – 16 ENGINE FUEL
INSPECTION AND REPAIR
The high pressure oil pump is made precisely,
therefore, disassembly is not recommended to repair,
only replace special parts.
Special parts
1.

Page 5398 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE FUEL 6C – 17
4. Remove lock bolt of idle gear A.
5. Install timing gear case cover.
Refer to “Timing gear” in this manual.
6. Install front plate.
Torque: 20 Nꞏm (2.0 kgꞏm/14.5 lb ft)

Page 5399 of 6000

OPEL FRONTERA 1998 Workshop Manual 6C – 18 ENGINE FUEL
HIGH PRESSURE OIL PIPE INSTALLATION
1. Install the nipple filter
1) Wash thread of the nipple filter, remove engine
oil and foreign material and air blow it.
2) Install ni

Page 5400 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE FUEL 6C – 19
Nipple Filter and Edge Filter Installation
The nipple filter is provided at the front of the inlet port
side. The edge filter is provided at the rear of the outlet
port on the hi

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