1998 OPEL FRONTERA Workshop Manual

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Page 4297 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–36 TRANSFER CASE (STANDARD TYPE) 2. If the measured value is less than the specified limit, the detent spring must be replaced. Detent spring free length Detent ball Standard : 23.4 mm (0.921 in

Page 4298 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–37 Reassembly 1. Put the transfer case (with oil seal) as the following illustration. Input shaft oil seal (1) replacement 1. Remove the oil seal from the tr

Page 4299 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–38 TRANSFER CASE (STANDARD TYPE) 3. Install the sub–gear (23) to the counter gear (22). 4. Install the belleville spring (24). 5. Install the spacer (25) and put the snap ring (29) on the sub

Page 4300 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–39 14. Assemble the 2WD–4WD clutch hub and sleeve assembly (7). 226RW140 15. Engage the springs in the same insert with the open ends away from each other.

Page 4301 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–40 TRANSFER CASE (STANDARD TYPE) 21. Apply engine oil to the thrust surfaces of the sub–gear (13), the belleville spring (14), and the spacer (15). (M/T) 262RW060 22. Install the sub

Page 4302 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–41 27. Use a pair of snap ring pliers to install the snap ring (19) to the output shaft (5). Sub gear (anti lash plate) preload (M/T) 1. Hook a length of piano

Page 4303 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–42 TRANSFER CASE (STANDARD TYPE) 39. Use a suitable drift and hammer to install the ball bearing (41). 226RS079 40. Install the bearing snap ring (42).

Page 4304 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–43 Main Data and Specifications General Specifications Ty p eW/Shift On The Fly System model Synchronized type gears shifting between the 2 and 4 wheel drive mode.
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