1998 OPEL FRONTERA Workshop Manual

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Page 2345 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–27 2. Using remover 5–8840–2550–0 (J–42794) and attachment 5–8840–2560–0 (J–42988), remove the 5th gear spline piece. 226RW201 3. Remove the hub sleev

Page 2346 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–28MANUAL TRANSMISSION 15. Remove the thrust washer. 1. Remove the thrust washer from counter gear shaft. 2. Remove the thrust washer pin from counter gear shaft. 226RW018 16. Remove the bea

Page 2347 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–29 2. Using remover 5–8840–2551–0 (J–42795) and attachment 5–8840–2560–0 (J–42988), remove counter gear shaft center bearing. NOTE: Be careful not to

Page 2348 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–30MANUAL TRANSMISSION 20. Remove the top gear shaft. 1. Remove the top gear shaft from mainshaft. NOTE: Don’t fall needle roller bearing. 226RW029 2. Remove the 4th block ring and roller bearin

Page 2349 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–31 3. Using bearing separator 5–8840–0015–0 (J–22912–01) and a press, remove the bearing. 226RW202 22. Remove the mainshaft. 1. Remove mainshaft bearing snap ring.

Page 2350 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–32MANUAL TRANSMISSION 23. Disassemble the mainshaft assembly. 1. Inspect each gear thrust clearance. 1. Using thickness gauge, inspect thrust clearance (1st gear, 3rd gear). 226RW077 2. Mount

Page 2351 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–33 4. Using bearing separator 5–8840–0015–0 (J–22912–01) and a press, remove the following parts. 1. 5th gear (1). 2. Mainshaft bearing (2). 3. 1st gear thrust was

Page 2352 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–34MANUAL TRANSMISSION 8. Remove the reverse gear from clutch hub No.1. 9. Remove the 3 inserts and 3 compression springs. When removing the inserts, push the insert spring with a screwdrive
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