1998 OPEL FRONTERA Workshop Manual

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Page 2529 of 6000

OPEL FRONTERA 1998 Workshop Manual 7C–20CLUTCH 2. Adjust clutch padel adjusting bolt by backing it out half a turn, and measure the clearance ( ) between the clutch pedal arm and the adjusting bolt. 203RW010 Legend (9) Bracket

Page 2530 of 6000

OPEL FRONTERA 1998 Workshop Manual CLUTCH7C–21 Torque Specifications Master cylinder to dash panel Torque: 16 Nꞏm (1.6 kgꞏm/12 lb ft) Clutch pedal to dash panel Torque: 21 Nꞏm (2.1 kgꞏm/15 lb ft) Master cylinder push rod to y

Page 2531 of 6000

OPEL FRONTERA 1998 Workshop Manual 7C–22CLUTCH Master Cylinder Disassembled View 208RW016 Legend (1) Master Cylinder Assembly (2) Gasket(3) Damper Cylinder Assembly (4) Nut (5) Push Rod Damper

Page 2532 of 6000

OPEL FRONTERA 1998 Workshop Manual CLUTCH7C–23 Disassembly (4JX1) 1. Remove damper cylinder assembly and gasket. 2. Remove push rod damper. NOTE: The master cylinder assembly cannot be disassembled because of point–staked rod

Page 2533 of 6000

OPEL FRONTERA 1998 Workshop Manual 7C–24CLUTCH Slave Cylinder Disassembled View 206RW004 Legend (1) Cylinder Body (2) Spring(3) Piston and Piston Cup (4) Boot (5) Push Rod Disassembly 1. Remove boot. 2. Remove push rod. 3. Remove p

Page 2534 of 6000

OPEL FRONTERA 1998 Workshop Manual CLUTCH7C–25 Piston and Piston Cup 1. Visually inspect the disassembled piston and piston cup for excessive wear and damage. 2. Replace the inner parts with new parts shown in the illustration. 206RS

Page 2535 of 6000

OPEL FRONTERA 1998 Workshop Manual 7C–26CLUTCH Damper Cylinder Disassembled View 205RW005 Legend (1) Cylinder Body (2) Spring (3) Piston Assembly(4) Spacer (5) Damper Rubber (6) Cover and Gasket Disassembly 1. Remove cover and gasket

Page 2536 of 6000

OPEL FRONTERA 1998 Workshop Manual CLUTCH7C–27 Main Data and Specifications General Specifications Ty p eDry single plate type with diaphragm spring Size275 mm (10.83 in) Pressure plate Outside diameter332 mm (13.07 in) Pressure pla
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