1998 OPEL FRONTERA Workshop Manual

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four wheel drive emergency towing heater fuel filter tire pressure keyless

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Page 5945 of 6000

OPEL FRONTERA 1998 Workshop Manual 7A–164 AUTOMATIC TRANSMISSION (AW30-40LE)
247RY00028
247RY00029
247RY00030
247RY00031
Important operations
3. Oil seal ring
Remove oil seal ring from output shaft.
5. Rear planetary gear assembly
Re

7A–164 AUTOMATIC TRANSMISSION (AW30-40LE)
247RY00028
247RY00029
247RY00030
247RY00031
Important operations
3. Oil seal ring
Remove oil seal ring from output shaft.
5. Rear planetary gear assembly
Remove rear planetary gear from rear planetary ring gear.
Check operation of No.2 one–way clutch
Hold the planetary gear and turn the one–way clutch inner
race. The one–way clutch inner race should turn freely
counterclockwise and should lock clockwise.
(1) : Lock
(2) : Free
6. One–way clutch inner race
Remove the one–way clutch inner race from the rear
planetary gear.

Page 5946 of 6000

OPEL FRONTERA 1998 Workshop Manual AUTOMATIC TRANSMISSION (AW30-40LE) 7A–165
247RY00032
247RY00033
248RY00045
7. Snap ring
Remove the snap ring with a screwdriver.
8. One–way clutch
Remove the one–way clutch with retainers

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–165
247RY00032
247RY00033
248RY00045
7. Snap ring
Remove the snap ring with a screwdriver.
8. One–way clutch
Remove the one–way clutch with retainers from the
planetary gear.
Check disc, plate and flange
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
• If the lining of the disc is peeling off or discolored, or even
if par ts of the printed numbers are defaced, replace all
discs.
• Before assembling new discs, soak them in ATF for at
least fifteen minutes.

Page 5947 of 6000

OPEL FRONTERA 1998 Workshop Manual 7A–166 AUTOMATIC TRANSMISSION (AW30-40LE)
REASSEMBLY
247RY00046
Reassembly steps
1. Ring gear flange
2. Snap ring
3. Thrust bearing and race
4. Thrust washer (Plastic)
5. Thrust washer (Plastic

7A–166 AUTOMATIC TRANSMISSION (AW30-40LE)
REASSEMBLY
247RY00046
Reassembly steps
1. Ring gear flange
2. Snap ring
3. Thrust bearing and race
4. Thrust washer (Plastic)
5. Thrust washer (Plastic)
6. One–way clutch
7. Snap ring
8. One–way clutch inner race
9. Rear planetary gear assembly
10. Disc, plate, and flange
11. Oil seal ring
12. Output shaft
13. Second brake assembly

Page 5948 of 6000

OPEL FRONTERA 1998 Workshop Manual AUTOMATIC TRANSMISSION (AW30-40LE) 7A–167
247RY00035
247RY00036
247RY00037
247RY00038
Important operations
1. Ring gear flange
Install ring gear flange to the ring gear.
2. Snap ring
Install snap ri

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–167
247RY00035
247RY00036
247RY00037
247RY00038
Important operations
1. Ring gear flange
Install ring gear flange to the ring gear.
2. Snap ring
Install snap ring to the ring gear.
3. Thrust bearing and race
Coat the races and bearing with petroleum jelly, and install
them onto the rear planetary ring gear.
4. Thrust washer (Plastic)
5. Thrust washer (Plastic)
Coat the thrust washer with petroleum jelly.
Install the thrust washer onto both sides of the rear
planetary gear, facing the grooved side upward.
NOTE:
Make sure that the lugs fit into the cutout portions on the
rear planetary gear.
6. One–way clutch
Install the one–way clutch with the flanged side facing
upward onto the rear planetary gear. Races and bearing diameter (Reference) mm (in.)
Inside Outside
Race (A) 28.8 (1.134) 44.8 (1.764)
Bearing 30.1 (1.185) 44.7 (1.760)
Race (B) 27.8 (1.095) 44.8 (1.764)

Page 5949 of 6000

OPEL FRONTERA 1998 Workshop Manual 7A–168 AUTOMATIC TRANSMISSION (AW30-40LE)
247RY00039
247RY00040
247RY00041
247RY00029
7. Snap ring
Install snap ring.
8. One–way clutch inner race
While turning counterclockwise, install one�

7A–168 AUTOMATIC TRANSMISSION (AW30-40LE)
247RY00039
247RY00040
247RY00041
247RY00029
7. Snap ring
Install snap ring.
8. One–way clutch inner race
While turning counterclockwise, install one–way clutch
inner race to rear planetary gear.
Check operation of one–way clutch
Hold the planetary gear and turn the one–way clutch inner
race. The one–way clutch inner race should turn freely
counterclockwise and should lock clockwise.
(1) : Lock
(2) : Free
9. Rear planetary gear assembly
Install rear planetary gear onto rear planetary ring gear.

Page 5950 of 6000

OPEL FRONTERA 1998 Workshop Manual AUTOMATIC TRANSMISSION (AW30-40LE) 7A–169
246RY00013
247RY00047
247RY00028
247RY00042
10. Disc, plate, and flange
Install a clutch plate onto the rear planetary gear assembly.
NOTE:
The claw inter

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–169
246RY00013
247RY00047
247RY00028
247RY00042
10. Disc, plate, and flange
Install a clutch plate onto the rear planetary gear assembly.
NOTE:
The claw interval of the plate should be as shown in the
figure when viewing the clutch plate from the arrow
direction.
Install a brake flange onto the rear planetary gear
assembly.
Install seven clutch discs and seven brake plates
alternately, star ting with clutch disc, onto the rear planetary
gear assembly.
11. Oil seal ring
Coat the oil seal ring with ATF and install it to the output
shaft.
NOTE:
Do not spread the ring ends too much.
12. Output shaft
Install output shaft into rear planetary assembly.

Page 5951 of 6000

OPEL FRONTERA 1998 Workshop Manual 7A–170 AUTOMATIC TRANSMISSION (AW30-40LE)
246RY00014
13. Second brake assembly
Install second brake assembly to output shaft.

7A–170 AUTOMATIC TRANSMISSION (AW30-40LE)
246RY00014
13. Second brake assembly
Install second brake assembly to output shaft.

Page 5952 of 6000

OPEL FRONTERA 1998 Workshop Manual AUTOMATIC TRANSMISSION (AW30-40LE) 7A–171
FIRST AND REVERSE BRAKE (B–3)
DISASSEMBLY
246RY00024
Disassembly steps
1. Thrust bearing and race
2. Snap ring
3. Piston return spring
4. 1st and rever

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–171
FIRST AND REVERSE BRAKE (B–3)
DISASSEMBLY
246RY00024
Disassembly steps
1. Thrust bearing and race
2. Snap ring
3. Piston return spring
4. 1st and reverse brake piston No.2
5. O–ring
6. Reaction sleeve
7. O–ring
8. 1st and reverse brake piston No.1
9. O–ring

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