1998 OPEL FRONTERA Workshop Manual

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Page 5681 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 4 INDUCTION TURBOCHARGER REMOVAL 2. Drain engine coolant. 3. Remove air cleaner cover and air duct. 4. Remove intercooler assembly. Refer to “Intercooler” in this manual. 5. Remove water

Page 5682 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 5 INSPECTION AND REPAIR Make the necessary adjustments, repairs and part replacements if excessive wear or damage is discovered during inspection. Minor servicing operati

Page 5683 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 6 INDUCTION Legend (1) Pressure gauge (2) Waste gate control rod 4) Check for cracks or breaks on the hose, if a problem is found, the hose must be replaced. CAUTION: Do not apply more

Page 5684 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 7 7. Water inlet pipe. 1) Install water inlet pipe with a new gasket, tighten bolts to the specified torque. Torque: 9 Nꞏm (0.9 kgꞏm / 6.5 lb ft) 8. Install intercooler assembly.

Page 5685 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 8 INDUCTION INTERCOOLER REMOVAL 1. Disconnect battery ground cable. 2. Remove air cleaner cover with air duct. 3. Remove intercooler cover. 4. Intercooler assembly. 1) Remove rubber hose fro

Page 5686 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 9 REMOVAL 1. Remove intercooler assembly. Refer to “Intercooler” in this manual. 2. Remove harness connector from motor and ITP sensor. 3. Loosen the two fixing nuts a

Page 5687 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 10 INDUCTION INTAKE MANIFOLD REMOVAL 1. Drain engine coolant and remove water hose from thermostat housing 2. Remove intercooler assembly. 3. Remove bracket fixing bolt of oil level

Page 5688 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 11 INSPECTION AND RAPAIR 1. Visually check for cracks/clogs inside intake manifold. 2. If foreign material is observed, it should be taken out, and if there are som
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