1998 OPEL FRONTERA Workshop Manual

Page 2521 of 6000

OPEL FRONTERA 1998  Workshop Manual 7C–12CLUTCH
Driven Plate Assembly
201RW033
Legend
(1) Driven Plate Assembly (6VE1)
(2) Driven Plate Assembly (4JX1)
1. Visually  check  the  torsion  spring  for  looseness,
breakage, and weakening.

Page 2522 of 6000

OPEL FRONTERA 1998  Workshop Manual CLUTCH7C–13
Driven Plate Splined Hub Spline Wear
201RW032
Legend
(1) Driven Plate Assembly (6VE1)
(2) Driven Plate Assembly (4JX1)
1. Clean the driven plate splined hub.
2. Install  the  driven  pla

Page 2523 of 6000

OPEL FRONTERA 1998  Workshop Manual 7C–14CLUTCH
Release Bearing 
201RS011
1. Visually check the release bearing for excessive play,
noise and breakage.
2. If any of these conditions are discovered, the release
bearing must be replaced

Page 2524 of 6000

OPEL FRONTERA 1998  Workshop Manual CLUTCH7C–15
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install  flywheel  assembly  and  crankshaft  bearing.
Use  the  installer  5-8840

Page 2525 of 6000

OPEL FRONTERA 1998  Workshop Manual 7C–16CLUTCH
8. Apply molybdenum disulfide type grease to the areas
shown in illustration.
201RW012
9. Install the release bearing in the proper direction. 
NOTE: Ensure  release  bearing  is  proper

Page 2526 of 6000

OPEL FRONTERA 1998  Workshop Manual CLUTCH7C–17
Clutch Control
Clutch Control Parts
(6VE1 LHD)
203RW017
Legend
(1) Master Cylinder Assembly 
(2) Pedal Assembly(3) Pin and Jaw Joint Pin 
(4) Oil Line Pipe 
(5) Slave Cylinder Assembly a

Page 2527 of 6000

OPEL FRONTERA 1998  Workshop Manual 7C–18CLUTCH
(Except 6VE1 LHD)
203RW009
Legend
(1) Master Cylinder Assembly 
(2) Pedal Assembly
(3) Pin and Joint Pin (4) Oil Line Pipe 
(5) Slave Cylinder Assembly and Heat Protector 
(6) Damper Cyl

Page 2528 of 6000

OPEL FRONTERA 1998  Workshop Manual CLUTCH7C–19
Installation
1. Install damper cylinder assembly (except V6 LHD).
2. Install master cylinder assembly.
3. Install slave cylinder assembly and heat protector.
4. Install oil line pipe.
5.