1998 OPEL FRONTERA Workshop Manual

Page 3769 of 6000

OPEL FRONTERA 1998  Workshop Manual Legend
(1) Drive Plate Bolt
(2) Drive Plate
(3) Shim
(4) Snap Ring
(5) Pulley Assembly
(6) Screw
(7) Field Coil
(8) Through Bolt
(9) Shaft Seal Assembly
(10) Gasket
(11) Front Cylinder Head(12) O-Ring

Page 3770 of 6000

OPEL FRONTERA 1998  Workshop Manual Removal
1. Remove drive plate bolt by using drive plate holder
J-7624 (1) to prevent the drive plate from rotating.
2. Remove  drive  plate  by  using  drive  plate  puller 
J-33944-A (2) and forcing

Page 3771 of 6000

OPEL FRONTERA 1998  Workshop Manual 6. Loosen three screws and remove the field coil.
7. Remove snap ring by using snap ring pliers.8. Remove shaft seal assembly (2) by using shaft seal
remover J-33942 (1).
Engage  the  remover  hook  w

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OPEL FRONTERA 1998  Workshop Manual 10. Remove front cylinder head.
11. Remove o-ring.
Alternately  tap  the  projections  on  the
circumference  of  the  front  cylinder  head  with  a
screwdriver  and  a  plastic  hammer  to  remove

Page 3773 of 6000

OPEL FRONTERA 1998  Workshop Manual Installation
1. Install cylinder and shaft assembly.
Clamp the cylinder shaft assembly in a vise.
The  rear  side  of  the  cylinder  shaft  assembly  must
be facing up.
2. Install rear suction valve.

Page 3774 of 6000

OPEL FRONTERA 1998  Workshop Manual 8. Install front valve plate.
Apply  a  coat  of  new  compressor  oil  to  the  new
valve plate.
Install  the  valve  plate  to  the  suction  valve  by
aligning it with the spring pin.
NOTE
Do not m

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OPEL FRONTERA 1998  Workshop Manual 13. Install shaft seal assembly.
Clean  the  sealing  portion  of  the  compressor  and
shaft seal (2).
Install  the  shaft  seal  guide  J-34614  (1)  onto  the
end of the drive shaft.
Apply new comp

Page 3776 of 6000

OPEL FRONTERA 1998  Workshop Manual 19. Install shim(s).
20. Install drive plate.
Install  the  drive  plate  to  the  compressor  drive
shaft  together  with  the  original  shim(s)(1)  press
the drive plate by hand.
21. Install  drive