1998 OPEL FRONTERA Workshop Manual

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Page 1769 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 36 ENGINE MECHANICAL EXHAUST MANIFOLD 9 598 For Europe875 63 21 4 7 4 2 1 36 025R200004 Legend (1) Exhaust Manifold (2) Gasket (3) Turbocharger Assembly (4) Water Hose(5) Water Hose (6) Heat Pr

Page 1770 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 37 RINSTALLATION 1. Install gasket on the exhaust manifold and tighten to the specified torque. Torque : 30 Nꞏm (3.1 kgꞏm/22 lb ft) 2. Install turbocharger on the e

Page 1771 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 38 ENGINE MECHANICAL TURBOCHARGER 9 598 For Europe875 63 21 4 7 4 2 1 36 025R200004 Legend (1) Exhaust Manifold (2) Gasket (3) Turbocharger Assembly (4) Water Hose(5) Water Hose (6) Heat Protec

Page 1772 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 39 REMOVAL 1. Remove battery. 2. Drain engine coolant. 3. Remove air cleaner cover with air duct. 4. Remove intercooler assembly. Refer to “Intercooler” in this manual. 5.

Page 1773 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 40 ENGINE MECHANICAL INSTALLATION 1. Install turbocharger assembly to exhaust manifold, tighten to the specified torque. Torque : 27 Nꞏm (2.8 kgꞏm/20.2 lb ft) 2. Install exhaust adapto

Page 1774 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 41 CYLINDER HEAD 3 4 1 2 012RW096 Legend (1) Glow Plug (2) Plate (3) Cylinder Head Bolt (4) Cylinder Head NOTE: During disassembly, be sure that the valve train compon

Page 1775 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 42 ENGINE MECHANICAL 2. Cylinder head for cracks, especially between valve seats and in the exhaust ports. 3. Cylinder head deck for corrosion, sand particles in head and porosity. CAUTI

Page 1776 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 43 CYLINDER HEAD GASKET 12 13 14 15 8 3 4 5 6 10 11 9 With spacer type Without spacer type 1 7 2 011R200002 Legend (1) Cylinder Head Noise Insulator Cover (2) Insulator (3) Bo
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