1998 OPEL FRONTERA Workshop Manual

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Page 1097 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–6STARTING AND CHARGING SYSTEM Disassembled View 065RW002 Legend (1) Bolt (2 pcs) (2) Ball Bearing (3) Pinion (4) Shift Lever (5) Dust Cover (6) Torsion Spring (7) Dust Cover (8) Magnetic Switch

Page 1098 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–7 STARTING AND CHARGING SYSTEM Disassembly 1. Loosen the nut(1) on terminal “M” of magnetic switch and disconnect the connector cable. 2. Remove bolt (2 pcs) (2). 065RW003 3. Remove magnetic

Page 1099 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–8STARTING AND CHARGING SYSTEM NOTE: In disassembling the yoke assembly, hold the armature and pull off slowly the yoke assembly. Because of strong magnetic force, avoid placing a me

Page 1100 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–9 STARTING AND CHARGING SYSTEM 22. Remove an E–ring(23) from the pinion shaft using a flat blade screwdriver. 065RW010 23. Holding the pinion shaft, push pinion toward the center brack

Page 1101 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–10STARTING AND CHARGING SYSTEM Check for continuity between commutator and shaft. Also, check for continuity between commutator and armature core,armature core and shaft. Replac

Page 1102 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–11 STARTING AND CHARGING SYSTEM Brush Measure the length of brush. Replace with a new one, if it is below the limit. Standard: 16 mm (0.63 in) Limit: 11 mm (0.43 in) 065RW014 Brush Holder Check

Page 1103 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–12STARTING AND CHARGING SYSTEM Continuity of Contacts With the plunger faced downward, push down the magnetic switch. In this state, check for continuity between terminals B and

Page 1104 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D3–13 STARTING AND CHARGING SYSTEM Measure inner diameter of bushing in the rear cover, and replace if it exceeds the limit. Standard: 12.50 mm to 12.527 mm (0.492 in to 0.4932 in) Limit: 12.60 mm
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