1998 OPEL FRONTERA Workshop Manual

remove seats checking oil fuse box change language brake sensor suspension

Page 1185 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–68
ENGINE DRIVEABILITY AND EMISSIONS
Exhaust Gas Recirculation (EGR)
Diagnosis (For except EXPORT and
SOUTH AFRICA)
Pintle position error diagnosis is covered by DTC P0402,
P0404, P1404, P0405, P

6E–68
ENGINE DRIVEABILITY AND EMISSIONS
Exhaust Gas Recirculation (EGR)
Diagnosis (For except EXPORT and
SOUTH AFRICA)
Pintle position error diagnosis is covered by DTC P0402,
P0404, P1404, P0405, P0406. If EGR diagnostic trouble
codes P0402, P0404, P1404, P0405, P0406 are
encountered, refer to the DTC charts.
Engine Tech 2 Data Definitions and
Ranges
A/C CLUTCH – Tech 2 Displays ON or OFF –
Indicates whether the PCM has commanded the A/C
clutch ON. Used in A/C system diagnostic.
A/C REQUEST — Tech 2 Displays YES or NO —
Indicates the state of the A/C request input circuit from the
HVAC controls. The PCM uses the A/C request signal to
determine whether A/C compressor operation is being
requested.
AIR/FUEL RATIO — Tech 2 Range 0.0-25.5 —
Air/fuel ratio indicates the PCM commanded value. In
closed loop, the air/fuel ratio should normally be
displayed around “14.2-14.7.” A lower air/fuel ratio
indicates a richer commanded mixture, which may be
seen during power enrichment or TWC protection modes.
A higher air/fuel ratio indicates a leaner commanded
mixture. This can be seen during deceleration fuel mode.
BAROMETRIC PRESSURE — Tech 2 Range 10-105
kPa/0.00-5.00 Volts —
The barometric pressure reading is determined from the
MAP sensor signal monitored during key up and wide
open throttle (WOT) conditions. The barometric pressure
is used to compensate for altitude differences and is
normally displayed around “61-104” depending on
altitude and barometric pressure.
CHECK TRANS LAMP — AUTO TRANSMISSION —
Indicates the need to check for a DTC with the Tech 2
when the lamp is flashing 0.2 seconds ON and 0.2
seconds OFF.
CMP ACT. COUNTER – Cam Position Activity
DECEL FUEL MODE — Tech 2 Display ACTIVE or
INACTIVE —
“ACTIVE” displayed indicates that the PCM has detected
conditions appropriate to operate in deceleration fuel
mode. The PCM will command the deceleration fuel
mode when it detects a closed throttle position while the
vehicle is traveling over 20 mph. While in the deceleration
fuel delivered by entering open loop and decreasing the
injector pulse width.
DESIRED EGR POS. — Tech 2 Range 0%-100% —
Represents the EGR pintle position that the PCM is
commanding.
DESIRED IDLE — Tech 2 Range 0-3187 RPM —
The idle speed that the PCM is commanding. The PCM
will compensate for various engine loads based on engine
coolant temperature, to keep the engine at the desired
speed.ECT — (Engine Coolant Temperature) Tech 2
Range –40
C to 151C (–40F to 304F) —
The engine coolant temperature (ECT) is mounted in the
coolant stream and sends engine temperature
information to the PCM. The PCM applies 5 volts to the
ECT sensor circuit. The sensor is a thermistor which
changes internal resistance as temperature changes.
When the sensor is cold (high resistance), the PCM
monitors a high signal voltage and interprets that as a cold
engine. As the sensor warms (decreasing resistance),
the voltage signal will decrease and the PCM will interpret
the lower voltage as a warm engine.
EGR DUTY CYCLE — Tech 2 Range 0%-100% —
Represents the EGR valve driver PWM signal from the
PCM. A duty cycle of 0% indicates that no EGR flow is
being commanded; a 100% duty cycle indicates
maximum EGR flow commanded.
EGR FEEDBACK — Tech 2 Range 0.00-5.00 Volts —
Indicates the EGR pintle position sensor signal voltage
being monitored by the PCM. A low voltage indicates a
fully extended pintle (closed valve); a voltage near 5 volts
indicates a retracted pintle (open valve).
ENGINE LOAD — Tech 2 Range 0%-100% —
Engine load is calculated by the PCM from engine speed
and MAF sensor readings. Engine load should increase
with an increase in RPM or air flow.
ENGINE RUN TIME — Tech 2 Range
00:00:00-99:99:99 Hrs:Min:Sec —
Indicates the time elapsed since the engine was started.
If the engine is stopped, engine run time will be reset to
00:00:00.
ENGINE SPEED — Range 0-9999 RPM —
Engine speed is computed by the PCM from the 58X
reference input. It should remain close to desired idle
under various engine loads with engine idling.
FUEL PUMP — Tech 2 Displays ON or OFF —
Indicates the PCM commanded state of the fuel pump
relay driver circuit.
FUEL TRIM CELL — Tech 2 Range 0-21 —
The fuel trim cell is dependent upon engine speed and
MAF sensor readings. A plot of RPM vs. MAF is divided
into 22 cells. Fuel trim cell indicates which cell is currently
active.
FUEL TRIM LEARN — Tech 2 Displays NO or YES
—
When conditions are appropriate for enabling long term
fuel trim corrections, fuel trim learn will display “YES.”
This indicates that the long term fuel trim is responding to
the short term fuel trim. If the fuel trim learn displays
“NO,” then long term fuel trim will not respond to changes
in short term fuel trim.
HO2S BANK 1, SEN. 1 — Tech 2 Range 0-1132 mV
—
Represents the fuel control exhaust oxygen sensor
output voltage. Should fluctuate constantly within a range
between 10 mV (lean exhaust) and 1000 mV (rich
exhaust) while operating in closed loop.

Page 1186 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–69 ENGINE DRIVEABILITY AND EMISSIONS
HO2S BANK2, SEN. 1—Tech 2 Range 0-1132 mV—
Represents the fuel control exhaust oxygen sensor
output voltage. Should fluctuate constantly within a r

6E–69 ENGINE DRIVEABILITY AND EMISSIONS
HO2S BANK2, SEN. 1—Tech 2 Range 0-1132 mV—
Represents the fuel control exhaust oxygen sensor
output voltage. Should fluctuate constantly within a range
between 10mV (lean exhaust) and 1000 mV (rich
exhaust) while operating in closed loop.
HO2S BANK 1, SEN. 1—Tech 2 Displays NOT
READY or READY—
Indicates the status of the exhaust oxygen sensor. The
Tech 2 will indicate that the exhaust oxygen sensor is
ready when the PCM detects a fluctuating HO2S voltage
sufficient to allow closed loop operation. This will not
occur unless the exhaust oxygen sensor is warmed up.
HO2S BANK 2, SEN. 1 — Tech 2 Displays NOT
READY or READY —
Indicates the status of the exhaust oxygen sensor. The
Tech 2 will indicate that the exhaust oxygen sensor is
ready when the PCM detects a fluctuating HO2S voltage
sufficient to allow closed loop operation. This will not
occur unless the exhaust oxygen sensor is warmed up.
HO2S WARM UP TIME BANK 1, SEN. 1/BANK 2
SEN. 1 — Tech 2 Range 00:00:00-99:99:99
HRS:MIN:SEC —
Indicates warm-up time for each HO2S. The HO2S
warm-up time is used for the HO2S heater test. The PCM
will run the heater test only after a cold start (determined
by engine coolant and intake air temperature at the time
of start-up) and only once during an ignition cycle. When
the engine is started the PCM will monitor the HO2S
voltage. When the HO2S voltage indicates a sufficiently
active sensor, the PCM looks at how much time has
elapsed since start-up. If the PCM determines that too
much time was required for the HO2S to become active,
a DTC will set. If the engine was warm when started,
HO2S warm-up will the display “00:00:00”.
IAC POSITION — Tech 2 Range 0-255 Counts —
Displays the commanded position of the idle air control
pintle in counts. A larger number of counts means that
more air is being commanded through the idle air
passage. Idle air control should respond fairly quickly to
changes in engine load to maintain desired idle RPM.
IAT (INTAKE AIR TEMPERATURE) — Tech 2 Range
–40
C to 151C (–40F to 304F) —
The PCM converts the resistance of the intake air
temperature sensor to degrees. Intake air temperature
(IAT) is used by the PCM to adjust fuel delivery and spark
timing according to incoming air density.
IGNITION 1 — Tech 2 Range 0-25.5 Volts —
This represents the system voltage measured by the
PCM at its ignition feed.
INJ. PULSE BANK 1/INJ. PULSE BANK 2 — Tech 2
Range 0-1000 msec. —
Indicates the amount of time the PCM is commanding
each injector “ON” during each engine cycle. A longer
injector pulse width will cause more fuel to be delivered.
Injector pulse width should increase with increased
engine load.KS NOISE CHANNEL (Knock Sensor) —
Indicates the output from the KS noise channel. There is
always some electrical noise in an engine compartment
and to avoid mistaking this as engine knock, the output
from the knock sensor is compared to the output from the
noise channel. A knock condition is not set unless the
knock sensor output is greater than the noise channel
output.
LONG TERM FUEL TRIM BANK 1/BANK 2 —
The long term fuel trim is derived from the short term fuel
trim values and represents a long term correction of fuel
delivery for the bank in question. A value of 0% indicates
that fuel delivery requires no compensation to maintain
the PCM commanded air/fuel ratio. A negative value
significantly below 0% indicates that the fuel system is
rich and fuel delivery is being reduced (decreased injector
pulse width). A positive value significantly greater than
0% indicates that a lean condition exists and the PCM is
compensating by adding fuel (increased injector pulse
width). Because long term fuel trim tends to follow short
term fuel trim, a value in the negative range due to
canister purge at idle should not be considered unusual.
Fuel trim values at maximum authority may indicate an
excessively rich or lean system.
LOOP STATUS — Tech 2 Displays OPEN or
CLOSED —
“CLOSED” indicates that the PCM is controlling fuel
delivery according to oxygen sensor voltage. In “OPEN”
the PCM ignores the oxygen sensor voltage and bases
the amount of fuel to be delivered on TP sensor, engine
coolant, and MAF sensor inputs only.
MAF — Tech 2 Range 0.0-512 gm/s —
MAF (mass air flow) is the MAF input frequency
converted to grams of air per second. This indicates the
amount of air entering the engine.
MAP — Tech 2 Range 10-105 kPa (0.00-4.97 Volts)
—
The manifold absolute pressure (MAP) sensor measures
the change in the intake manifold pressure from engine
load, EGR flow, and speed changes. As intake manifold
pressure increases, intake vacuum decreases, resulting
in a higher MAP sensor voltage and kPa reading. The
MAP sensor signal is used to monitor intake manifold
pressure changes during the EGR flow test, to update the
BARO reading, and as an enabling factor for several of
the diagnostics.
MIL — Tech 2 Displays ON or OFF —
Indicates the PCM commanded state of the malfunction
indicator lamp.
POWER ENRICHMENT — Tech 2 Displays ACTIVE
or INACTIVE —
“ACTIVE” displayed indicates that the PCM has detected
conditions appropriate to operate in power enrichment
mode. The PCM will command power enrichment mode
when a large increase in throttle position and load is
detected. While in power enrichment mode, the PCM will
increase the amount of fuel delivered by entering open
loop and increasing the injector pulse width. This is done
to prevent a possible sag or hesitation from occurring
during acceleration.

Page 1187 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–70
ENGINE DRIVEABILITY AND EMISSIONS
SPARK — Tech 2 Range –64 to 64 —
Displays the amount of spark advance being commanded
by the PCM on the IC circuit.
START-UP ECT — Tech 2 Range –40

6E–70
ENGINE DRIVEABILITY AND EMISSIONS
SPARK — Tech 2 Range –64 to 64 —
Displays the amount of spark advance being commanded
by the PCM on the IC circuit.
START-UP ECT — Tech 2 Range –40
C to 151C
(–40
F to 304F) —
Indicates the engine coolant temperature at the time that
the vehicle was started. Used by the HO2S diagnostic to
determine if the last start-up was a cold start.
START-UP IAT — Tech 2 Range –40
C to 151C
(–40
F to 304F) —
Indicates the intake air temperature at the time that the
vehicle was started. Used by the HO2S diagnostic to
determine if the last start-up was a cold start.
TP — Tech 2 Range 0%-100% —
TP (throttle position) angle is computed by the PCM from
the TP sensor voltage. TP angle should display “0%” at
idle and “100%” at wide open throttle.
TP SENSOR — Tech 2 Range 0.00-5.00 Volts —
The voltage being monitored by the PCM on the TP
sensor signal circuit.
CATALYST PROTECTION MODE — Tech 2 Displays
YES or NO —
“YES” displayed indicates that the PCM has detected
conditions appropriate to operate in TWC protection
mode. The PCM will decrease the air/fuel ratio to a value
that depends on mass air flow (higher mass air flow =
lower air/fuel ratio).
UPSHIFT LAMP (MANUAL TRANSMISSION)
VEHICLE SPEED — Tech 2 Range 0-255 km/h
(0-155 mph) —
The vehicle speed sensor signal is converted into km/h
and mph for display.
WEAK CYLINDER — Tech 2 Displays Cylinder
Number —
This indicates that the PCM has detected crankshaft
speed variations that indicate 2% or more cylinder firing
events are misfires.
Typical Scan Data Values
Use the Typical Scan Data Values Table only after the
On-Board Diagnostic System Check has been
completed, no DTC(s) were noted, and you have
determined that the on-board diagnostics are functioning
properly. Tech 2 values from a properly-running engine
may be used for comparison with the engine you are
diagnosing. The typical scan data values represent
values that would be seen on a normally-running engine.
NOTE: A Tech 2 that displays faulty data should not be
used, and the problem should be reported to the Tech 2
manufacturer. Use of a faulty Tech 2 can result in
misdiagnosis and unnecessary replacement of parts.
Only the parameters listed below are referred to in this
service manual for use in diagnosis. For further
information on using the Tech 2 to diagnose the PCM and
related sensors, refer to the applicable reference section
listed below. If all values are within the typical range
described below, refer to the
Symptoms section for
diagnosis.
Test Conditions
Engine running, lower radiator hose hot, transmission in
park or neutral, closed loop, accessaries off, brake not
applied and air conditioning off.

Page 1188 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–71 ENGINE DRIVEABILITY AND EMISSIONS
3.2/3.5L V-6 Engine
Te c h 2
Parameter
Data ListUnits
DisplayedTypical Data
Values (IDLE)Typical Data
Va l u e s
(2500 RPM)Refer To
A/C ClutchEngineOn/OffOf

6E–71 ENGINE DRIVEABILITY AND EMISSIONS
3.2/3.5L V-6 Engine
Te c h 2
Parameter
Data ListUnits
DisplayedTypical Data
Values (IDLE)Typical Data
Va l u e s
(2500 RPM)Refer To
A/C ClutchEngineOn/OffOffOffGeneral Description and
Operation, A/C Clutch
Circuit Operation
A/C RequestEngineYe s / N oNoNoGeneral Description and
Operation, A/C Request
Signal
Air/Fuel RatioEngineRatio: _ to
114.714.7General Description and
Operation, Fuel System
Metering Purpose
Barometric
PressureEnginekPa61-104 (depends
on altitude and
barometric)61-104 (depends
on altitude and
barometric)General Description and
Operation
CMP Act.
Counter (Cam
Position Activity)EngineCounts0-255, always
increasing0-255, always
increasingDTC P0341 and P0342
Decel Fuel
ModeEngineActive/Inac
tiveInactiveInactiveGeneral Description and
Operation, Deceleration
Mode
Desired EGR
PositionEnginePercent0%0%General Description and
Operation, EGR Pintle
Position Sensor
Desired IdleEngineRPM750—General Description and
Operation, Idle Air Control
(IAC) Valve
ECT (Engine
Coolant Temp)EngineDegrees C,
Degrees F80-100C
(176-212
F)
80-100C
(176-212
F)
General Description and
Operation, Engine Coolant
Temperature (ECT) Sensor
EGR Closed
Valve Pintle
PositionEngineSteps20-4020-40General Description and
Operation, EGR Pintle
Position Sensor
EGR Duty CycleEnginePercent0%0%General Description and
Operation, Linear EGR
Operation and Results of
Incorrect Operation
EGR FeedbackEngineVo l t s0.45-0.800.45-0.80—
EGR
NormalizedEnginePercent0%0%—
Engine LoadEnginePercent2.0% - 5.5%8.0% - 16.0%General Description and
Operation, Mass Air Flow
(MAF) Sensor
Time From StartEngineSecVaries. Resets at
each engine
start.Varies. Resets at
each engine
start.
—
Engine SpeedEngineRPMWithin –50 to
+100 of “Desired
Idle”Actual engine
speedDTCs: P1508, P1509
Fuel PumpEngineOn/OffOnOnEngine Fuel
HO2S Bank 1
Sen.1 (millivolts)O2 Sensor
DataMillivolts50-950 changing
quickly50-950, always
changing quicklyGeneral Description and
Operation, Fuel control
HO2S

Page 1189 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–72
ENGINE DRIVEABILITY AND EMISSIONS
Te c h 2
ParameterRefer To Typical Data
Va l u e s
(2500 RPM) Typical Data
Values (IDLE) Units
Displayed Data List
HO2S Bank 2
Sen.1 (millivolts)O2 Sensor
D

6E–72
ENGINE DRIVEABILITY AND EMISSIONS
Te c h 2
ParameterRefer To Typical Data
Va l u e s
(2500 RPM) Typical Data
Values (IDLE) Units
Displayed Data List
HO2S Bank 2
Sen.1 (millivolts)O2 Sensor
DataMillivolts50-950 changing
quickly50-950 changing
quicklyGeneral Description and
Operation, Fuel Control
HO2S
HO2S Bank 1
Sen.1
(ready/not
ready)O2 Sensor
DataReady
Ye s / N oReady
Ye sReady
Ye sGeneral Description and
Operation, Fuel Control
HO2S; DTC: P0135
HO2S Bank 2
Sen.1
(ready/not
ready)O2 Sensor
DataReady
Ye s / N oReady
Ye sReady
Ye sGeneral Description and
Operation, Fuel Control
HO2S
HO2S Warm-Up
Time Bank 1
Sen.1O2 Sensor
DataSeconds25-4525-45General Description and
Operation, Fuel Control
HO2S
HO2S Warm-Up
Time Bank 2
Sen.1O2 Sensor
DataSeconds25-4525-45General Description and
Operation, Fuel Control
HO2S
IAT (Intake Air
Te m p )EngineDegrees C,
Degrees F0-100C,
depends on
underhood0-80C, depends
on underhoodGeneral Description and
Operation, Intake Air
Temperature (IAT) Sensor
Ignition VoltageEngineVo l t s12.8-14.112.8-14.1General Description and
Operation, Electronic
Ignition System
Inj. Pulse Bank
1EngineMillisecond
s2.0-4.02.5-4.0General Description, Fuel
Metering, Fuel Injector
Inj. Pulse Bank
2EngineMillisecond
s2.0-4.02.5-4.0General Description, Fuel
Metering, Fuel Injector
KS Noise
Channel (Knock
Sensor)EngineVo l t s0.10-0.400.50-1.75General Description and
Operation, Knock Sensor
Purpose and Operation;
DTCs: P0352, P0327
Loop StatusEngineOpen/Clos
edClosedClosedGeneral Description and
Operation, Fuel Metering
System; DTCs:
P0125-P0155
MAF (Mass Air
Flow)EngineGrams per
second2.85-6.659.5-16.5General Description and
Operation, MAF; DTCs:
P101, P0102, P0103
MAP kPa
(Manifold
Absolute
Pressure)EngineKilopascals
——
General Description and
Operation, Manifold
Absolute Pressure (MAP)
Sensor; DTCs: P0106,
P0107, P0108
MILEngineOn/OffOffOffOn-Board Diagnostic
System Check
Power
EnrichmentEngineInactive/Ac
tiveInactiveInactiveGeneral Description and
Operation, Acceleration
Mode
Spark
(Advance)EngineDegrees
Before Top
Dead
Center15-2234-44General Description and
Operation, Electronic
Ignition System

Page 1190 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–73 ENGINE DRIVEABILITY AND EMISSIONS
Te c h 2
ParameterRefer To Typical Data
Va l u e s
(2500 RPM) Typical Data
Values (IDLE) Units
Displayed Data List
Start-Up ECT
(Engine Coolant
Te m p )Engi

Page 1191 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–74
ENGINE DRIVEABILITY AND EMISSIONS
No Malfunction Indicator Lamp (MIL)
D06RW00006
Circuit Description
The “Check Engine” lamp (MIL) should always be
illuminated and steady with t

Page 1192 of 6000

OPEL FRONTERA 1998 Workshop Manual 6E–75 ENGINE DRIVEABILITY AND EMISSIONS
17.This vehicle is equipped with a PCM which utilizes
an electrically erasable programmable read only
memory (EEPROM). When the PCM is replaced,
the new PCM

6E–75 ENGINE DRIVEABILITY AND EMISSIONS
17.This vehicle is equipped with a PCM which utilizes
an electrically erasable programmable read only
memory (EEPROM). When the PCM is replaced,
the new PCM must be programmed. Refer to
UBS
98 model year Immobilizer Workshop Manual.
No Malfunction Indicator Lamp (MIL)
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
—Go to Step 3Go to Step 6
3Check the meter fuse for the instrument cluster ignition
feed circuit.
Is the fuse OK?
—Go to Step 4Go to Step 16
4Ignition “ON,” probe the ignition feed circuit at the
cluster connector with a test light to ground.
Is the test light “ON?”
—Go to Step 5Go to Step 13
51. Ignition “OFF.”
2. Disconnect the PCM.
3. Jumper the MIL driver circuit at the PCM connector
to ground.
4. Ignition “ON.”
Is the MIL “ON?”
—Go to Step 10Go to Step 11
6Check the PCM ignition feed and battery feed fuses (15
A engine fuse and 15 A PCM fuse).
Are both fuses OK?
—Go to Step 7Go to Step 15
71. Ignition “OFF.”
2. Disconnect the PCM.
3. Ignition “ON.”
4. Probe the ignition feed circuit at the PCM harness
connector with a test light to ground.
Is the test light “ON?”
—Go to Step 8Go to Step 12
8Probe the battery feed circuit at the PCM harness
connector with a test light to ground.
Is the test light “ON?”
—Go to Step 9Go to Step 14
9Check for a faulty PCM ground connection.
Was a problem found?
—Verify repairGo to Step 10
10Check for damaged terminals at the PCM.
Was a problem found?
—Verify repairGo to Step 17
11Check for an open MIL driver circuit between the PCM
and the MIL.
Was a problem found?
—Verify repairGo to Step 18
12Substitute a known “good” relay for the PCM main
relay.
Was the malfunction fixed?
—Verify repairGo to Step 13
13Repair the open in the ignition feed circuit.
Is the action complete?
—Verify repair—

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