1998 OPEL FRONTERA Workshop Manual

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Page 3953 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A1–13 DIFFERENTIAL (FRONT)
3. Clean the side bearing bores. Install the dial
indicator with the discs and arbor. Install and
tighten the bearing caps to the specified torque.
To r q u

Page 3954 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (FRONT) 4A1–14
7. Record the pinion depth code on the head of the
drive pinion.
The number indicates a necessary change in the
pinion mounting distance. A plus number indi-
cates

Page 3955 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A1–15 DIFFERENTIAL (FRONT)
8. Select the shim using the chart;
Pinion marking+10+8+6+4+20–2–4–6–8–10
Dial indicator
reading
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(I

4A1–15 DIFFERENTIAL (FRONT)
8. Select the shim using the chart;
Pinion marking+10+8+6+4+20–2–4–6–8–10
Dial indicator
reading
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)mm
(Inches)
0.0812.18
(0.0858)
0.0822.18
(0.0858)2.20
(0.0866)
0.0832.18
(0.0858)2.20
(0.0866)2.23
(0.0882)
0.0842.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)
0.0852.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)
0.0862.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)
0.0872.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)
0.0882.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)
0.0892.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)
0.0902.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)
0.0912.18
(0.0858)2.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)
0.0922.20
(0.0866)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)
0.0932.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)
0.0942.26
(0.0890)2.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)
0.0952.28
(0.0898)2.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)
0.0962.32
(0.0914)2.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0972.34
(0.0921)2.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0982.36
(0.0929)2.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0992.38
(0.0937)2.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
02.42
(0.0953)2.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0012.44
(0.0961)2.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0022.46
(0.0969)2.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0032.48
(0.0977)2.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0042.52
(0.0992)2.54
(0.1000)2.56
(0.1008)
0.0052.54
(0.1000)2.56
(0.1008)
0.0062.56
(0.1008)
NOTE: When ordering shims, find the part number in the
parts catalog by using the thickness of shims listed in the
above table.4. Place the shim on the drive pinion, with the chamfered
side turned towards the pinion head then install the
inner bearing onto the pinion using an installer
9–8522–1165–0 and a press.

Page 3956 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (FRONT) 4A1–16
NOTE: Do not apply pressure to the roller cage and apply
pressure only to the inner race.
425RW048
5. Discard the used collapsible spacer and install a new
one.
6. Instal

Page 3957 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A1–17 DIFFERENTIAL (FRONT)
NOTE: When staking, be sure to turn the nut to insure
that there is no change in bearing preload. Make sure of
preload again as instructed in 3).
415RW019
Legend

Page 3958 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (FRONT) 4A1–18
4. Adjust feeler gauge thickness from side to side
until ring gear backlash is in the specified range.
Backlash: 0.13–0.18 mm(0.005 –0.007 in)
425RS032With ze

Page 3959 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A1–19 DIFFERENTIAL (FRONT)
17. Tighten the cap bolt to the specified torque.
To r q u e : 9 8 N ꞏm ( 1 0 k g ꞏm / 7 2 l b f t )
425RS036
1. Measure the amount of run–out of the ring gear a

Page 3960 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (FRONT) 4A1–20
425RS039
18. Install differential assembly.
1. Clean the faces of the front axle case and
differential carrier.
Apply Three Bond TB1215 or equivalent to th

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