1998 OPEL FRONTERA Workshop Manual

Page 745 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–24
TRANSFER CASE (STANDARD TYPE)
2. Remove the rear output shaft assembly (1) from the
transfer rear cover (with oil seal).
3. Remove ball bearing (8), using a bench press and the
bearing remove

Page 746 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–25
3. Install the bearing snap ring (5).
4. Install the ball (6).
5. Install the speedometer drive gear (7).
226RS064
6. Install ball bearing (8), using the ball be

Page 747 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–26
TRANSFER CASE (STANDARD TYPE)
Detent, Shift Arm, and Interlock Pin
Disassembled View
262RW074
Legend
(1) Detent Ball, Spring and Plug
(2) Spring Pin and Bridge
(3) Spring Pin
(4) Spring
(5) 2

Page 748 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–27
2. Use a spring pin remover to remove the spring pin (2)
from the bridge (2).
262RW011
3. Remove the spring (4).
4. Engage  the  2WD–4WD sleeve  with the  fron

Page 749 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–28
TRANSFER CASE (STANDARD TYPE)
Inspection and Repair
Refer to “TRANSFER CASE ASSEMBLY” in this section
for inspection and repair.
Reassembly
1. Place the shift block (15) in the transfer c

Page 750 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–29
14. Engage the 2WD–4WD sleeve with the 4WD side and
install the spring pin (3).
262RW022
15. Install the spring pin and bridge (2).
16. Install the detent ball

Page 751 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–30
TRANSFER CASE (STANDARD TYPE)
Transfer Case Assembly
Disassembled View
226RW132
Legend
(1) Transfer Case (with oil seal)
(2) Bearing Snap Ring
(3) Front Output Gear Assembly
(4) Ball Bearing

Page 752 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–31
Disassembly
1. Use a pair of snap ring pliers to remove the snap ring
(42).
2. Use a bearing remover 5–8840–2155–0 ( J–37217)
and puller 5–8840–2027