1995 TOYOTA SUPRA Service Repair Manual

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Page 1305 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (d) Install the 5th synchronizer ring.
(e) Install the reverse synchronizer ring.
(f) Turn the reverse synchronizer pull ring.
(g) While pushing 3 shifting keys, install the synchronizer ring
asse

Page 1306 of 2543

TOYOTA SUPRA 1995 Service Repair Manual FRONT BEARING RETAINER
COMPONENTS
OIL SEAL REPLACEMENT
IF NECESSARY, REPLACE FRONT BEARING RETAINER
OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
(b) Using SST and a press, install a new o

Page 1307 of 2543

TOYOTA SUPRA 1995 Service Repair Manual EXTENSION HOUSING
COMPONENTS
REVERSE RESTRICT PIN
REPLACEMENT
1. REMOVE REVERSE RESTRICT PIN
(a) Using a hexagon wrench, remove the screw plug.
(b) Using a pin punch and hammer, drive out the slott

Page 1308 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 2. INSPECT REVERSE RESTRICT PIN
Turn and push the reverse restrict pin by hand. Check for
smooth operation.
3. INSTALL REVERSE RESTRICT PIN
(a) Install the lever housing.
(b) Using a pin punch and

Page 1309 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (c) Using SST, install a new outer race. SST 09608±35014
(09608±06020, 09608±06100)
(d) Using a screwdriver, install the snap ring.
OIL SEAL REPLACEMENT
IF NECESSARY, REPLACE OIL SEAL
(a) Usin

Page 1310 of 2543

TOYOTA SUPRA 1995 Service Repair Manual CONTROL SHIFT LEVER RETAINER
COMPONENTS
OIL SEAL REPLACEMENT
IF NECESSARY, REPLACE CONTROL SHIFT LEVER RE-
TAINER OIL SEAL
(a) Remove the No. 2 inner shift lever set bolt.
(b) Remove the No. 2 inner

Page 1311 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (d) Using SST and a hammer, install a new oil seal. SST
09304±12012
Drive in depth:
55.4±56.0 mm (2.181±2.205 in.)
(e) Install the control shaft and No. 2 inner shift lever to the
control shift l

Page 1312 of 2543

TOYOTA SUPRA 1995 Service Repair Manual SERVICE SPECIFICATIONS
SERVICE DATA Output shaft 2nd gear journal diameter

SERVICE SPECIFICATIONS
SERVICE DATA Output shaft 2nd gear journal diameter
Min 42.975 mm (1.6919 in.) Output shaft 3rd gear journal diameter
Min 31.969 mm (1.2586 in.)
Output shaft flange thickness
Min 5.60 mm (0.2205 in.)
Output shaft runout
Max 0.06 mm (0.0024 in.)
1st gear inner race flange thickness
Min 4.78 mm (0.1882 in.)
1st gear inner race outer diameter
Min 42.975 mm (1.6919 in.)
Counter gear bearing journal diameter Min 29.950 mm (1.1791 in.) Counter 5th gear journal diameter
Min 26.975 mm (1.0620 in.) 1st, 2nd and 3rd Gear thrust clearance
STD 0.10±0.25 mm (0.0039±0.0098 in.)
Max 0.30 mm (0.0118 in.)
Counter 5th gear thrust clearance
STD 0.10±0.41 mm (0.0039±0.0161 in.)
Max 0.46 mm (0.0181 in.)
1st, 2nd and counter 5th gear radial clearance
STD 0.009±0.060 mm (0.0004±0.0024 in.)
Max 0.150 mm (0.0059 in.)
3rd gear radial clearance
STD 0.015±0.066 mm (0.0006±0.0026 in.) Max 0.200 mm (0.0079 in.) Reverse idler gear radial clearance
STD 0.041±0.074 mm (0.0016±0.0029 in.) Max 0.194 mm (0.0076 in.) Reverse idler gear and shift arm shoe clearance
STD 0.20±0.41 mm (0.008±0.0161 in.)
Max 0.9 mm (0.0354 in.)
Shift fork to hub sleeve clearance
Max 1.0 mm (0.039 in.)
Synchronizer ring to 1st and 4th gear clearance
Max 0.5 mm (0.020 in.)
Synchronizer ring to 2nd and 3rd gear clearance
Max 0.7 mm (0.028 in.)
Input shaft snap ring thickness
Mark 1

2.05±2.10 mm (0.0807±0.0827 in.) Mark 2 2.10±2.15 mm (0.0827±0.0846 in.) Mark 3 2.15±2.20 mm (0.0846±0.0866 in.) Mark 4 2.20±2.25 mm (0.0866±0.0886 in.) Mark 5 2.25±2.30 mm (0.0886±0.0906 in.)
MT1±46± W58 MANUAL TRANSMISSIONSERVICE SPECIFICATIONS

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