1995 TOYOTA SUPRA Service Repair Manual

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Page 1289 of 2543

TOYOTA SUPRA 1995 Service Repair Manual wInstall the output shaft into the intermediate plate by pulling on the output shaft and tapping on the intermediate plate. INSTALLATION HINT: wApply gear oil to the needle roller bearing. wInstall t

Page 1290 of 2543

TOYOTA SUPRA 1995 Service Repair Manual INPUT SHAFT COMPONENTS INPUT SHAFT INSPECTION INSPECT SYNCHRONIZER RING (a) Check for wear or damage. (b) Check the braking effect of the synchronizer ring. Turn the synchronizer ring in one directi

Page 1291 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (d) Using a feeler gauge, measure the clearance between the synchronizer ring back and gear spline end. Minimum clearance: 0.5 mm (0.020 in.) HINT: When replacing either a synchronizer ring or gear,

Page 1292 of 2543

TOYOTA SUPRA 1995 Service Repair Manual OUTPUT SHAFT COMPONENTS OUTPUT SHAFT DISASSEMBLY 1. INSPECT EACH GEAR THRUST CLEARANCE Using a feeler gauge, measure the thrust clearance of each gear. Standard clearance: 0.10±0.25 mm (0.0039±0.00

Page 1293 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 2. INSPECT EACH GEAR RADIAL CLEARANCE Using a dial indicator, measure the radial clearance of each gear. Standard clearance: 1st and 2nd gear 0.009±0.060 mm (0.0004±0.0024 in.) 3rd gear 0.015±0.06

Page 1294 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (b) Push the shifting key spring with a screwdriver, remove the 3 shifting keys and key springs. 7. REMOVE NO.2 HUB SLEEVE ASSEMBLY AND 3RD GEAR (a) Using a snap ring expander, remove the snap ring

Page 1295 of 2543

TOYOTA SUPRA 1995 Service Repair Manual (d) Using a feeler gauge, measure the clearance between the synchronizer ring back and gear spline end. Minimum clearance: 0.5 mm (0.020 in.) HINT: When replacing either a synchronizer ring or gear,

Page 1296 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 3. INSPECT CLEARANCE OF SHIFT FORKS AND HUB SLEEVES Using a feeler gauge, measure the clearance between the hub sleeve and shift fork. Maximum clearance: 1.0 mm (0.039 in.) If the clearance exceeds th
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