1995 TOYOTA SUPRA Service Repair Manual

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Page 1073 of 2543

TOYOTA SUPRA 1995 Service Repair Manual wRelease bearing hub inside groove
wRelease bearing front surface
(b) Apply clutch spline grease.
wClutch disc spline
HINT: Recommended grease part number 08887±01706.
6. INSTALL CLUTCH RELEASE BEA

Page 1074 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 8. INSTALL CLUTCH COVER ASSEMBLY
9. INSTALL CLUTCH DISC
NOTICE: Install the clutch disc in the correct direction.
10. INSTALL RELEASE FORK ASSEMBLY
Install the release bearing assembly to the relea

Page 1075 of 2543

TOYOTA SUPRA 1995 Service Repair Manual CLUTCH UNIT REMOVAL
1. REMOVE TRANSMISSION FROM ENGINE
(See page MT1±8)
HINT: Do not drain the transmission oil.
2. REMOVE CLUTCH COVER AND DISC
(a) Place matchmarks on the flywheel and clutch cov

Page 1076 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 4. INSPECT PILOT BEARING
Turn the bearing by hand while applying force in the axial
direction.
If the bearing sticks or has much resistance, replace the pilot
bearing.
5. IF NECESSARY, REPLACE PILOT

Page 1077 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 6. INSPECT DIAPHRAGM SPRING FOR WEAR
Using calipers, measure the diaphragm spring for depth and
width of wear.
Maximum:
A: Depth 0.6 mm (0.024 in.)
B: Width 5.0 mm (0.197 in.)
If necessary, replace t

Page 1078 of 2543

TOYOTA SUPRA 1995 Service Repair Manual 3. APPLY MOLYBDENUM DISULPHIDE LITHIUM BASE
GREASE (NLGI NO.2)
(a) Apply release hub grease to these parts:
wRelease fork and hub contact point
wRelease fork and push rod contact point
wRelease fork

Page 1079 of 2543

TOYOTA SUPRA 1995 Service Repair Manual SERVICE SPECIFICATIONS
SERVICE DATA
Pedal height from asphalt sheet 146.2±156.2 mm (5.76±6.15 in.)

SERVICE SPECIFICATIONS
SERVICE DATA
Pedal height from asphalt sheet 146.2±156.2 mm (5.76±6.15 in.)
Pedal freeplay

5.0±15.0 mm (0.197±0.591 in.)
Push rod play at pedal top 1.0±5.0 mm (0.039±0.197 in.)
Full pedal stroke 132.0±138.0 mm (5.20±5.43 in.)
Clutch release point from pedal full stroke end position 25 mm (0.98 in.) or more
Disc rivet head depth Maximum

0.3 mm (0.012 in.)
Disc runout Maximum 0.8 mm (0.031 in.)
Diaphragm spring out non±alignment Maximum 0.5 mm (0.020 in.)
Diaphragm spring finger wear Depth Maximum 0.6 mm (0.024 in.)
Diaphragm spring finger wear Width Maximum

5.0 mm (0.197 in.)
Flywheel runout Maximum 0.1 mm (0.004 in.)
Flywheel damper rotational freeplay (2JZ±GTE) Standard 105 mm (4.134 in.)
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Clutch cover x Flywheel 19 195 14
Master cylinder set nut

12

125

9
Release cylinder set bolt 12 120 9
Clutch tube bracket (2JZ±GE) 4.9 50 43 in.Vlbf
Clutch line union 15 155 11
Bleeder plug

11

11 0

8
Flywheel set bolt 49 500 36
Release fork support (2JZ±GTE) 25 260 18
Release fork support (2JZ±GE) 39 400 29 Clutch housing cover LH (2JZ±GTE) 12 120 9
CL±22± CLUTCHSERVICE SPECIFICATIONS

Page 1080 of 2543

TOYOTA SUPRA 1995 Service Repair Manual COOLING SYSTEM
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09230±01010 Radiator Service Tool Set
09231±14010 Punch2JZ±GE only (Aluminum type)
RECOMMENDED TOOLS
09040±00010 Hexagon Wrench Set
09082

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