1995 TOYOTA SUPRA Service Repair Manual

Page 1065 of 2543

TOYOTA SUPRA 1995  Service Repair Manual CLUTCH RELEASE CYLINDER
(2JZ±GTE)
COMPONENTS
RELEASE CYLINDER REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, adjust the clutch
pedal and bleed the clu

Page 1066 of 2543

TOYOTA SUPRA 1995  Service Repair Manual RELEASE CYLINDER DISASSEMBLY
1.  PULL OUT PUSH ROD WITH BOOT
2.  REMOVE PISTON WITH SPRING
Using compressed air, remove the piston and spring from the
cylinder.
RELEASE CYLINDER ASSEMBLY
1. COAT PISTO

Page 1067 of 2543

TOYOTA SUPRA 1995  Service Repair Manual RELEASE CYLINDER REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, adjust the clutch
pedal and bleed the clutch system.
1.  DISCONNECT CLUTCH LINE
Using S

Page 1068 of 2543

TOYOTA SUPRA 1995  Service Repair Manual CLUTCH UNIT (2JZ±GTE)
COMPONENTS
CLUTCH UNIT REMOVAL
1.  REMOVE TRANSMISSION FROM ENGINE
(See page MT2±5)
HINT: Do not drain the transmission oil.
2.  REMOVE RELEASE FORK ASSEMBLY
(a) Remove the rel

Page 1069 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 3.  REMOVE CLUTCH DISC
4.  REMOVE CLUTCH COVER ASSEMBLY
5.  REMOVE CLUTCH RELEASE BEARING HUB
(a)  Using a snap ring expander, remove the snap ring.
(b)  Remove the release bearing hub, thrust cone sp

Page 1070 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 4.  INSPECT PILOT BEARING
Turn the bearing by hand while applying force in the axial
direction.
If the bearing sticks or has much resistance, replace the pilot
bearing.
5.  IF NECESSARY, REPLACE PILOT

Page 1071 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 6.  INSPECT DIAPHRAGM SPRING FOR WEAR
Using calipers, measure the diaphragm spring for depth and
width of wear.
Maximum:
A: Depth 0.6 mm (0.024 in.)
B: Width 5.0 mm (0.197 in.)
If necessary, replace t

Page 1072 of 2543

TOYOTA SUPRA 1995  Service Repair Manual CLUTCH UNIT INSTALLATION
1.  INSTALL CLUTCH DISC AND COVER ON FLY±WHEEL
(a) Insert SST in the clutch disc, and then set them and the cover
in position.
SST 09301±00110
(b)  Align the matchmarks on t