Page 1265 of 2543

SERVICE SPECIFICATIONS
SERVICE DATA
Companion flange adjusting shim thickness
1.15±1.20 mm (0.0453±0.0472 in.)
1.25±1.30 mm (0.0492±0.0512 in.)
1.45±1.50 mm (0.0571±0.0591 in.)
1.65±1.70 mm (0.0650±0.0669 in.)
1.85±1.90 mm (0.0729±0.0748 in.)
1.95±2.00 mm (0.0768±0.0787 in.)
TORQUE SPECIFICATIONS
Part tightened N±m kgfVcm ftVlbf
Engine rear mounting x Transmission 25 250 18 Shift lever retainer x Transmission 19 195 14
Transmission x Engine
72
730
53
Starter x Transmission 39 400 29
Rear engine mounting member x Body 25 260 19
Rear engine mounting member x Transmission 13 135 10
Clutch cover x Flywheel 19 195 14
Service hole cover set bolt 12 120 9
Clutch release cylinder set bolt 12 120 9 Shift lever x Control rod 19 195 14 Crossmember brace x Body 13 130 9
Heat insulator x Body
5.4
55
48in.Vlbf
Exhaust center pipe x Tail pipe 19 195 14
Exhaust front pipe x Exhaust center pipe 43 440 32
Pipe support bracket x Transmission 37 380 27
Exhaust front pipe x Exhaust manifold 58 590 43
Oxygen sensor set bolt 18 180 13
Shift lever x Shift lever retainer 7.8 80 69 in.Vlbf Clutch release fork support x Transmission 26 260 19
Vehicle speed sensor set bolt
11
11 0
8
Companion flange lock nut 120 1,220 88
Front bearing retainer set bolt 10 100 7
Clutch release fork support set bolt 26 260 19
Vehicle speed sensor set bolt 11 11 0 8
MT2±12± V160 MANUAL TRANSMISSIONSERVICE SPECIFICATIONS
Page 1266 of 2543
W58 MANUAL TRANSMISSION
MT1±1
Page 1267 of 2543
OPERATION
wThe illustrations below show the engagements of transmission gears. MT1±2
± W58 MANUAL TRANSMISSIONOPERATION
Page 1268 of 2543
PREPARATION
SST (SPECIAL SERVICE TOOLS
09304±12012
09308±00010
09308±10010
09312±20011
(09313±00010)
(09313±00030)
(09313±00040)
(09313±00050)
Input Shaft Front Bearing
Replacer
Oil Seal Puller
Oil Seal Puller
Transmission Gear Remover &
Replacer
Reverse Gear Remover
Rear Bearing Remover
Plate ªAº
Plate ªBº
Transmission & Transfer Bearing
Replacer
Replacer Pipe
Replacer ªFº
Transmission Oil Plug
Differential Drive Pinion Rear
Bearing ReplacerInput shaft bearing
Output shaft center bearing
09316±60010
(09316±00010)
(09316±00070)
09325±20010
09506±35010
± W58 MANUAL TRANSMISSIONPREPARATIONMT1±3
Page 1269 of 2543
Front Hub & Drive Pinion Bearing
Replacer Set
Remover & Replacer Handle
Drive Pinion Front Bearing Cup
Replacer
Front Hub & Drive Pinion Bearing
Tool Set
Replacer
Handle
Axle Hub & Drive Pinion Bearing
Tool Set
Handle
Front Hub Outer & Steering
Worm Bearing Replacer
Bearing Remover
Puller B Set
Counter gear bearing outer race
Extension housing outer race
Front bearing retainer oil seal
Extension housing outer race
09608±12010
(09608±00020)
(09608±00050)
09608±20012
(09608±00080)
09608±35014
(09608±03020)
(09608±06020)
(09608±06090)
(09608±06100)
09950±00020
09950±40010
Front Hub Outer Bearing Replacer
MT1±4± W58 MANUAL TRANSMISSIONPREPARATION
Page 1270 of 2543
09031±00030
09042±00020
09905±00012
Pin Punch
Torx Socket T40
Snap Ring No.1 Expand
RECOMMENDED TOOLS
EQUIPMENT
Calipers
Dial indicator
Dial indicator
Micrometer
Micrometer
Torque wrench
Torque wrench
Feeler gauge
Feeler gauge
LUBRICANT
Item Capacity Classification
Manual transmission oil2 6 liters (2 7 US qts 2 3 Imp qts) API GL±3, GL±4 or GL±5
Manual transmission oil 2.6 liters (2.7 US qts, 2.3 Imp. qts) API GL 3, GL 4 or GL 5
SAE 75W±90
SSM (SPECIAL SERVICE MATERIALS)
08826±00090 Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
Transmission case x
Intermediate plate
Front bearing retainer x
Transmission case
08833±00080 Adhesive 1344,
THREE BOND 1344, Straight screw plug
Front bearing retainer bolt
,
LOCTITE 242 or equivalent
g
± W58 MANUAL TRANSMISSIONPREPARATIONMT1±5
Page 1271 of 2543

MT1±11MT1±26,34MT2±2MT1±24,26
34MT1±11MT1±11MT1±11MT1±12MT1±12MT1±12
Oil (Level low)O±Ring (Worn or damaged)Oil seal (Worn or damaged)Gasket (Damaged)Oil (Level too high)Oil (Wrong)Bearing (Worn or damaged)Gear (Worn or damaged)Shift fork (Worn)Locking ball spring (Damaged)O±Ring (Worn or damaged)Shifting key spring (Damaged)Synchronizer ring (Worn or damaged)
Noise
Jumps out of gear
Trouble
Parts
Name
See page
Hard to shift or will not shift
Oil leakage
TROUBLESHOOTING
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
PRECAUTION
When working with FIPG material, you must observe the following.
wUsing a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
wThoroughly clean all components to remove all the loose material.
wClean both sealing surfaces with a non±residue solvent.
wApply the FIPG in an approx. 1 mm (0.04 in.) wide bead along the sealing surface.
wParts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be
removed and reapplied.
MT1±6± W58 MANUAL TRANSMISSIONTROUBLESHOOTING
Page 1272 of 2543

MT1±11MT1±26,34MT2±2MT1±24,26
34MT1±11MT1±11MT1±11MT1±12MT1±12MT1±12
Oil (Level low)O±Ring (Worn or damaged)Oil seal (Worn or damaged)Gasket (Damaged)Oil (Level too high)Oil (Wrong)Bearing (Worn or damaged)Gear (Worn or damaged)Shift fork (Worn)Locking ball spring (Damaged)O±Ring (Worn or damaged)Shifting key spring (Damaged)Synchronizer ring (Worn or damaged)
Noise
Jumps out of gear
Trouble
Parts
Name
Hard to shift or will not shift
Oil leakage
See page
TROUBLESHOOTING
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
PRECAUTION
When working with FIPG material, you must observe the following.
wUsing a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
wThoroughly clean all components to remove all the loose material.
wClean both sealing surfaces with a non±residue solvent.
wApply the FIPG in an approx. 1 mm (0.04 in.) wide bead along the sealing surface.
wParts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be
removed and reapplied.
MT1±6± W58 MANUAL TRANSMISSIONPRECAUTION