Page 89 of 2543
3. REMOVE STATOR
(a) Disconnect the stator lead wire from the compressor
housing.
(b) Using SST, remove the snap ring.
SST 07114±84020
ASSEMBLY NOTICE: The snap ring should be installed
so that its beveled side faces up.
(c) Remove the stator.
MAGNETIC CLUTCH ASSEMBLY
Assembly is in the reverse order of disassembly.
CHECK CLEARANCE OF MAGNETIC CLUTCH
(a) Set the dial±gauge to the pressure plate of the magnetic
clutch.
(b) Connect the magnetic clutch lead wire to the positive (+)
terminal of the battery.
± AIR CONDITIONING SYSTEMCOMPRESSORAC±89
Page 90 of 2543

(c) Check the clearance between the pressure plate and rotor,
then connect the negative (±) terminal of the battery.
Standard clearance:
0.5 + 0.15 mm (0.020 + 0.0059 in.)
If the clearance is not within specification, adjust the clear-
ance using shims to obtain the standard clearance.
Shim Thickness:
0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)
COMPRESSOR INSTALLATION
1. INSTALL COMPRESSOR
(a) Install the stud bolt.
Torque: 26 NVm (265 kgfVcm, 19 ftVlbf)
(b) Install the compressor with 4 bolts and nut.
Torque: 52 NVm (530 kgfVcm, 38 ftVlbf)
(c) Connect the magnetic clutch connector.
(d) Install the engine under cover.
2. CONNECT DISCHARGE HOSE AND SUCTION HOSE TO
COMPRESSOR
NOTICE: Hoses should be connected immediately after
the caps have been removed.
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
3. INSTALL POWER STEERING PUMP
Install the power steering pump with 2 bolts.
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
4. INSTALL DRIVE BELT
5. INSTALL BATTERY
6. EVACUATE AIR IN REFRIGERATION SYSTEM AND
CHARGE WITREFRIGERANT
Specified amount:
700 + 50 g (24.96 + 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak tester, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION AC±90
± AIR CONDITIONING SYSTEMCOMPRESSOR
Page 91 of 2543

RECEIVER
ON±VEHICLE INSPECTION
1. OPEN THE HOOD
2. INSPECT SIGHT GLASS AND FITTING FOR LEAKAGE
Using a gas leak tester, check for leakage, check for leakage.
If there is leakage, check the tightening torque at the joints.
RECEIVER REMOVAL
1. OPEN THE HOOD
2. DISCHARGE REFRIGERANT IN REFRIGERATION
SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration sys-
tem.
Charge system with refrigerant and inspect for leakage of re-
frigerant.
Specified amount:
700 +50 g (24.96 +1.76 oz.)
3. REMOVE FRONT BUMPER
(See page BO±8)
4. REMOVE RADIATOR SUPPORT UPPER SEAL
Remove the 12 clips and radiator support upper seal.
5. REMOVE LIQUID TUBES FROM RECEIVER
Remove the 2 bolts and both tubes from the receiver.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf
INSTALLATION HINT: Lubricate the new O±rings with com-
pressor oil and install the tubes.
6. REMOVE RECEIVER
Remove the holder bolt and pull the receiver upward from the
receiver holder.
REMOVAL NOTICE: Cap the open fitting immediately to
keep moisture out of system.
INSTALLATION HINT: If receiver was replaced, add com-
pressor oil to the compressor.
Add 10 cc (2.9 fl.oz.)
Compressor oil:
ND±OIL 8 or equivalent
RECEIVER INSTALLATION
Installation is in the reverse order of removal.
± AIR CONDITIONING SYSTEMRECEIVERAC±91
Page 92 of 2543

CONDENSER
ON±VEHICLE INSPECTION
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR
DAMAGE
If fins are clogged, wash them with water and dry with com-
pressed air.
NOTICE: Be careful not to damage the fins.
If fins are bent, straighten them with a screwdriver or pliers.
2. INSPECT CONDENSER AND FITTING FOR LEAKAGE
Using a gas leak tester, check for leakage.
If there is leakage, check the tightening torque at the joints.
CONDENSER REMOVAL
1. DISCHARGE REFRIGERANT IN REFRIGERATION
SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration sys-
tem.
Charge system with refrigerant and inspect for leakage of re-
frigerant.
Specified amount:
700 +50g (24.96 +1.76 oz.)
2. REMOVE BATTERY
3. REMOVE AIR CLEANER DUCT
Remove the bolt and the air cleaner duct.
4. REMOVE AIR CLEANER
(a) Remove the air cleaner cover.
(b) Remove the air cleaner hose.
(c) 2JZ±GTE:
Remove the No. 1 air hose.
(d) Remove the 3 bolts and 2 screws.
(e) Remove the air cleaner.
5. REMOVE NO.5 AIR HOSE CLAMP (2JZ±GTE)
(a) Remove the 2 bolts and clamp.
(b) Push the hose to engine side.
6. REMOVE FRONT BUMPER
(See page BO±88)
7. REMOVE RADIATOR SUPPORT UPPER SEAL
(See page AC±91)
8. REMOVE RECEIVER
(See page AC±91) AC±92
± AIR CONDITIONING SYSTEMCONDENSER
Page 93 of 2543
9. REMOVE LIQUID TUBE AND DISCHARGE TUBE
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
REMOVAL NOTICE: Cap the open fittings immediately to
keep moisture out of the system.
INSTALLATION HINT: Lubricate the new O±rings with com-
pressor oil and install the tubes.
10. REMOVE CONDENSER
(a) Remove the radiator upper mounting.
(b) Push the radiator to engine side.
(c) Remove the condenser upper mounting.
(d) Push the condenser to engine side and remove the liquid
tube piping clamp.
Torque: 4.1 NVm (42 kgfVcm, 36 in.Vlbf)
± AIR CONDITIONING SYSTEMCONDENSERAC±93
Page 94 of 2543
(e) Push the condenser to engine side and pull it upward.
INSTALLATION HINT: If condenser was replaced, add com-
pressor oil to the compressor.
Add 40 cc (1.4 fl.oz.)
Compressor oil:
ND±OIL 8 or equivalent
CONDENSER INSTALLATION
Installation is in the reverse order of removal. AC±94
± AIR CONDITIONING SYSTEMCONDENSER
Page 95 of 2543

EVAPORATOR
EVAPORATOR REMOVAL
1. DISCHARGE REFRIGERANT IN REFRIGERATION
SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration sys-
tem.
Charge system with refrigerant and inspect for leakage of re-
frigerant.
2. REMOVE ABS ACTUATOR (w/ABS)
(See page BR±44)
3. REMOVE LIQUID TUBE AND SUCTION TUBE FROM A/C
UNIT
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
INSTALLATION HINT: Lubricate the new O±rings with com-
pressor oil and install the tubes.
4. REMOVE GROVE BOX AND SIDE AIR DUCT
(a) Remove the glove box.
(See page BO±45)
(b) Remove the 5 screws and the brace.
(c) Remove the side air duct.
5. REMOVE SCUFF PLATE
(See page BO±44)
6. REMOVE FLOOR CARPET
7. REMOVE ECM
(a) Remove the 2 nuts and the ECM cover.
(b) Remove the 2 nuts and the ECM.
8. REMOVE EVAPORATOR
(a) Remove the 6 screws and the lower cover.
(b) Remove the 4 screws and the evaporator cover.
(c) Remove the evaporator.
INSTALLATION HINT: If evaporator was replaced, add com-
pressor oil to the compressor.
Add 40 cc (1.4 fl.oz.)
Compressor oil
ND±OIL 8 or equivalent
± AIR CONDITIONING SYSTEMEVAPORATORAC±95
Page 96 of 2543
EVAPORATOR INSPECTION
1. INSPECT FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air.
NOTICE: Never use water to clean the evaporator.
2. INSPECT FITTING FOR CRACKS OR SCRATCHES
Repair as necessary.
EVAPORATOR INSTALLATION
Installation is in the reverse order of removal.
HEATER RADIATOR
HEATER RADIATOR REMOVAL AND
INSTALLATION
(See page AC±82)
HEATER RADIATOR INSPECTION
INSPECT FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air. AC±96
± AIR CONDITIONING SYSTEMHEATER RADIATOR