Page 10 of 2543
RECOMMENDED TOOLS
TOYOTA Electrical Tester Set
LUBRICANT 
 Item
 
 Capacity
 
 Classification
 Compressor oil ± ND±OIL 8 or equivalent
    When replacing receiver 10 cc (0.34 fl.oz.) 
    When replacing condenser 40 cc (1.4 fl.oz.) 
    When replacing evaporator 40 cc (1.4 fl.oz.) 
    When replacing compressor 140 cc (4.8 fl.oz.) 
AC±10± AIR CONDITIONING SYSTEMPREPARATION 
     
        
        Page 122 of 2543
A340E (2JZ-GTE)  AUTOMATIC TRANSMISSIONPREPARATION -
AT-1 1
(09350-07070)No.2 Snap Ring Expander
(09350-07080)Brake Reaction Sleeve Puller
(09350-07090)Brake No.1 Piston Puller
(09350-071 10)Oil Seal Replacer
(09351-32140)Oil Seal Replacer
09517-36010Rear Axle Shaft Oil Seal
Replacer-
09992-00094Automatic Transmission Oil
Pressure Gauge Set
RECOMMENDED TOOLS
09031-00030Pin Punch .
AT0D7-03 
     
        
        Page 125 of 2543
A340E(Others)  AUTOMATIC TRANSMISSIONPREPARATION -
AT-14
09350-36010TOYOTA Automatic Transmission
Tool Set
(09350-06090)Plate
09610-20012Pitman Arm PullerRemove oil pump.
RECOMMENDED TOOLS
09031-00030Pin Punch .
EQUIPMENT
Feeler gaugeCheck major clearance.
Vernier calipersCheck length of second coast
brake piston rod.
Dial indicator or dial indicator with magnetic baseCheck piston stroke and end play
of the output shaft.
Dial indicator with magnetic baseCheck inside diameter of major
bushing.
Straight edgeCheck side clearance of oil pump.
Torque wrench
Cylinder gaugeCheck inside diameter of the
transmission case rear bushing.
LUBRICANT
ItemCapacityClassification
Dry fill
Drain and refill7.2 liters (7.6 US qts, 6.3 Imp. qts)
1.6 liters (1.7 US qts, 1.4 lmp. qts)DEXRON® II
SSM (SPECIAL SERVICE MATERIALS)
08826-00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Oil pan
AT054-03
AT055-03
AT056-09
AT057-05 
     
        
        Page 175 of 2543

A340E (2JZ-GTE)  AUTOMATIC TRANSMISSIONCOMPONENT PARTS --
AT-27
COMPONENT PARTS
GENERAL NOTES
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar-looking parts of different subassemblies being on your work-
bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the next compo-
nent group. If a component group cannot be assembled because parts are being ordered, be sure to keep
all parts of that group in a separate container while proceeding with disassembly, inspection, repair and
assembly of other component groups.
Recommended ATF:
Type T-II or equivalent
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean and any fluid passages and holes blown through with
compressed  air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spray-
ing automatic transmission fluid or kerosene on your face.
3. The recommended automatic transmission fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in the correct order to allow efficient inspection, repairs,
and reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring.
3. New discs for the brakes and clutches that are to be used for replacement must be soaked in transmis-
sion fluid for at least 15 minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must also be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
AT0DD-03 
     
        
        Page 295 of 2543

A340E(Others)  AUTOMATIC TRANSMISSIONCOMPONENT PARTS -
AT-38
COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar-looking parts of different subassemblies being on your work-
bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the next compo-
nent group. If a component group cannot be assembled because parts are being ordered, be sure to keep
all parts of that group in a separate container while proceeding with disassembly, inspection, repair and
assembly of other component groups.
Recommended ATF:
DEXRON® II
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean and any fluid passages and holes blown through with
compressed  air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spray-
ing automatic transmission fluid or kerosene in your face.
3. The recommended automatic transmission fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in the correct order to allow efficient inspection, repairs,
and reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring.
3. New discs for the brakes and clutches that are to be used for replacement must be soaked in transmis-
sion fluid for at least 15 minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
AX0AF-0D 
     
        
        Page 399 of 2543
RECOMMENDED TOOLS
09082±00050 TOYTOA Electrical Tester Set
EQUIPMENT
 
 Vernier calipers 
 Check torque converter clutch
installation.
 
Dial indicator with magnetic baseCheck drive plate runout. Dial indicator with magnetic baseCheck drive late runout.
 
 Straight edgeCheck torque converter clutch
installation.
 
To rque wrench Torque wrench
LUBRICANT
 Item Capacity Classification
 Automatic transmission fluid
Dry fill7 2 liter (7 6 US qts 6 3 lmpqts)ATF DEXRON[II 
 
Dry fill
Drain and refill
7.2 liter (7.6 US qts, 6.3 lmp.qts)
1.6 liter (1.7 US qts, 1.4 lmp.qts)
ATF DEXRON[ II
SSM (SPECIAL SERVICE MATERIALS)
 
 
 
088260±0090 
 
 
Seal Packing 1281.
THREE BOND 1281 or equivalent
(FIPG) 
 
 
 Transmission X Oil pan
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONPREPARATIONAT1±13 
     
        
        Page 497 of 2543
09992±00094    Automatic Transmission Oil
Pressure Gauge Set
09082±00050    TOYOTA Electrical Toaster Set
RECOMMENDED TOOLS
EQUIPMENT
 Straight edge Check torque converter clutch
installation.
 
Vernier calipersCheck torque converter clutch Vernier cali ersCheck torque converter clutch
installation. 
 Dial indicator or dial indicator with magnetic baseMeasure drive plate runout
 
 
Torque wrench
LUBRICANT
 Item Capacity Classification
 Automatic transmission fluid
Dry fill8 2 liters (8 7 US qts 7 2 lmpqts)ATF TYPE T II or Equivalent 
 
       Dry fill
      Drain and refill
8.2 liters (8.7 US qts, 7.2 lmp. qts)
1.9 liters (2.0 US qts, 1.6 lmp. qts)
ATF TYPE T±II or Equivalent
SSM (Special Service Materials)
 
 
 
08826±00090       Seal Packing 128
THREE BOND 1281 or equivalent
(FIPG) 
 
 
Oil pan
± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONPREPARATIONAT2±13 
     
        
        Page 605 of 2543
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09843±18020Diagnosis Check Wire
09808±14010Fuel Sender Gauge Tool Assy
09950±50010Puller C Set
RECOMMENDED TOOLS
09082±00050TOYOTA Electrical Tester Set
EQUIPMENT
 
 Voltmeter
 
 
 Ammeter 
 Ohmmeter 
 Test lead 
 Thermometer Engine oil level warning switch, Seat heater
 Syphon Brake fluid level warning switch
 Oil bath Engine oil level warning switch
 Bulb (3.4 W) Fuel sender gauge, Seat belt warning relay Bulb (21 W) Turn signal flasher relay Dry cell battery Fuel sender gauge 
 Heat light
 
 Seat heater
 Torque wrench 
 Masking tape Rear window defogger wire
 Tin foil Rear window defogger wire
SSM (SPECIAL SERVICE MATERIAL)
 
DuPont Paste No. 4817 or
equivalent
 
Rear window defogger
 
 
equivalent 
 
± BODY ELECTRICAL SYSTEMPREPARATIONBE±3