1995 TOYOTA SUPRA Service Repair Manual

Page 2161 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Terminal Retainer
[Retainer at Lock Position]
[Retainer at Unlock Position]Terminal Retainer
Rear Holder
Rear Holder
[Rear Holder at Lock Position]
[Rear Holder at Unlock Position]Rear Holder
TERMINAL

Page 2162 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Rear Holder
Locking Clip
Pull Out
Connector
Wire Harness
Terminal
Retainer
Locking
Clip ºWaterproof Typeº
Special
Tool
B±23
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
33
Wire Harness Repai

Page 2163 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Locking Clip Terminal Retainer
4.8 Type ºNon±Waterproof Typeº
SST Tool Hole
Terminal LanceStopper Portion 0.64 Type
Non±waterproof type TLC housing
Insert the tool from wire harness side
TERMINAL

Page 2164 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Tool Hole
Terminal LanceSpecial
Tool
Special
Tool
Tool HoleSpecial Tool
Terminal
Lance Special Tool 0.64 Type
B±25
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
35
Wire Harness Repair Manual (R

Page 2165 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Terminal Deformation
(1) Terminal Bending in Vertical Direction
(2) Terminal Bending in Horizontal Direction1° or less
1° or less
3° or less
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±2

Page 2166 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Step 3. Replace the terminal.
Cut Existing
terminal
New Terminal with lead
82998±12200
Stripped insulation length (A)
approximately 8 to 11 mm
Existing
HarnessSupplied lead
with New Terminal AA
B±27

Page 2167 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Good Example:
Bad Example:
(Wire insulation is Stripped at a Slant)
(Wire Lead is Cut)
(Insulation Remains on the Lead)
Wire Harness Outside Diameter
Insulation Calipers
Nominal Size of the Wire
Twist

Page 2168 of 2543

TOYOTA SUPRA 1995  Service Repair Manual Small (Red)
Medium (Blue)
Large (Yellow)
Good Example
Two Stripped Wires Sleeve (Blue)
Bad ExamplePressure±Contact
Section
Wire in
Short PositionWire Bend
Special Tool
B±29
TERMINAL AND CONNECTOR RE