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27. INSTALL MANUAL VALVE LEVER, SHAFT AND OIL
SEAL
(a) Using SST, drive in 2 new oil seals.
SST 09350-30020 (09350-07110)
(b) Coat the oil seal lip with MP grease.
(c) Install a new spacer to the manual valve lever.
(d) Install the manual valve lever shaft to the transmission
case through the manual valve lever.
(e) Using a hammer, drive in a new spring pin.
(f) Match the manual valve lever indentation with the spacer
hole and calk them the punch.
(g) Make sure the shaft rotates smoothly.
28. INSTALL PARKING LOCK PAWL AND ROD
(a) Install the E-ring to the shaft.
(b) Install the parking lock pawl, shaft and spring.
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(c) Connect the parking lock rod to the manual valve lever.
(d) Install the parking lock pawl bracket and torque the 3
bolts.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
(e) Shift the manual valve lever to the P position, and confirm
that the planetary ring gear is correctly locked up by the
pawl.
29. INSTALL ACCUMULATOR SPRINGS AND PISTONS
(a) Coat the new O-rings with ATF and install them to the pis-
tons.
(b) Install the 3 springs and four accumulator pistons to the
bore.
HINT: The pistons are marked in relief with either C
0, B0,
C
2 or B2 to differentiate between them.
(c) Install the 2 springs to the C
0 accumulator piston.
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Accumulator Spring
TRUCK, 4 RUNNER, T100:
SpringFree length
Outer diameterColor
(1) B270.5 mm (2.776 in.)
19.7 mm (0.776 in.)Yellow
(2) C2(Inner)42.1 mm (1.657 in.)
14.7 mm (0.579 in.)Pink
(3) C2(Outer)70.2 mm (2.764 in.)
20.2 mm (0.795 in.)Purple
(4) B062.0 mm (2.441 in.)
16.0 mm (0.630 in.)Green
(5) C0(Outer)46.0 mm (1.811 in.)
14.0 mm (0.551 in.)Yellow
(6) C0(Inner)74.6 mm (2.397 in.)
20.9 mm (0.823 in.)Orange
SUPRA:
SpringFree length
Outer diameterColor
(1) B273.4 mm (2.890 in.)
19.9 mm (0.783 in.)Red
(2) C2(Inner)42.1 mm (1.657 in.)
14.7 mm (0.579 in.)Pink
(3) C2(Outer)70.2 mm (2.764 in.)
20.2 mm (0.795 in.)Purple
(4) B067.0 mm (2.638 in.)
16.2 mm (0.638 in.)White & Blue
(5) C0(Outer)46.0 mm (1.811 in.)
14.0 mm (0.551 in.)Yellow
(6) C0(Inner)74.6 mm (2.397 in.)
20.9 mm (0.823 in.)Orange
PREVIA:
SpringFree length
Outer diameterColor
(1) B275.3 mm (2.965 in.)
20.0 mm (0.787 in.)White & Red
(2) C2(Inner)42.1 mm (1.657 in.)
14.7 mm (0.579 in.)Pink
(3) C2(Outer)70.2 mm (2.764 in.)
20.2 mm (0.795 in.)Purple
(4) B067.0 mm (2.638 in.)
16.2 mm (0.638 in.)White & Blue
(5) C0(Outer)46.0 mm (1.811 in.)
14.0 mm (0.551 in.)Yellow
(6) C0(Inner)74.6 mm (2.397 in.)
20.9 mm (0.823 in.)Orange
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30. INSTALL CHECK BALL BODY AND SPRING
31. INSTALL VALVE BODY
(a) Align the groove of the manual valve to pin of the lever.
(b) Connect the throttle cable to the cam.
(c) Confirm the springs into the accumulator pistons are
installed correctly.
(d) Install the 17 bolts.
HINT: Each bolt length is indicated in the illustration.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
32. INSTALL SOLENOID WIRING
(a) Coat a new O-ring with ATF and install it to the grommet.
(b) Install the solenoid wiring to the case and install the stop-
per plate.
AT0SM-01
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(c) Connect the connectors to the No.1, No.2 and lock-up
solenoids.
33. INSTALL OIL TUBES
Using a plastic hammer, install the tubes into position.
NOTICE: Be careful not to bend or damage the tubes.
34. INSTALL OIL STRAINER AND GASKETS
(a) Install the 2 new gaskets in the oil strainer.
(b) Install and torque the 3 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(c) Clamp the solenoid wire.
35. INSTALL MAGNETS IN PAN
(a) Install the 3 magnets in the indications of the oil pan.
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36. INSTALL OIL PAN
(a) Remove any packing material and be careful not to drop
oil on the contacting surfaces of the transmission case
and oil pan.
(b) Apply seal packing to the oil pan.
Seal packing:
Part No. 08826-00090, THREE BOND 1281 or equiva-
lent
(c) Install and torque the 19 bolts.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
37. INSTALL SENSOR ROTOR AND KEY
SUPRA:
OTHERS:
(a) Using snap ring pliers, install the snap ring.
(b) Install the key on the output shaft.
(c) Align the groove of the sensor rotor with the key, install the
sensor rotor.
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38. INSTALL SPEEDOMETER DRIVE GEAR AND BALL
SUPRA:
OTHERS:
(a) Install the lock ball on the output shaft.
(b) Align the groove of the drive gear with the ball, install the
drive gear.
SUPRA:
(c) Using snap ring pliers, install the snap ring.
OTHERS:
39. INSTALL EXTENSION HOUSING AND NEW GASKET
(a) Install the oil apply tube and a new gasket to the extension
housing.
(b) Install the oil apply tube and a new gasket to the extension
housing.
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(c) Apply seal packing or equivalent to the 6 bolts.
Seal packing:
Part No. 08826-00070, THREE BOND 1324 or equiva-
lent
(d) Install the extension housing with a new gasket to the
case. install and torque the 6 bolts.
HINT: The 2 lower bolts are shorter.
Torque: 36 N´m (370 kgf´cm, 27 ft´lbf)
40. INSTALL TRANSMISSION HOUSING
(a) Clean the threads of the bolts and case with white gaso-
line.
(b) Apply seal packing or equivalent to the six bolts.
Seal packing:
Part No. 08826-00070, THREE BOND 1324 or equiva-
lent
(c) Install and torque the 6 bolts.
Torque:
10 mm bolt 34 N´m (345 kgf´cm, 25 ft´lbf)
12 mm bolt 57 N´m (580 kgf´cm, 42 ft´lbf)
41. INSTALL NO.2 VEHICLE SPEED SENSOR
(a) Install the O-ring from the sensor.
(b) Install the No.2 vehicle speed sensor.
42. INSTALL NO.1 VEHICLE SPEED SENSOR
(a) Install the O-ring from the sensor.
(b) Install the No.1 vehicle speed sensor.