1995 TOYOTA SUPRA Service Repair Manual

Page 1297 of 2543

TOYOTA SUPRA 1995  Service Repair Manual (e)  Using a dial indicator, check the shaft runout.
Maximum runout:
0.06 mm (0.0024 in.)
If the runout exceeds the maximum, replace the output shaft.
OUTPUT SHAFT ASSEMBLY
HINT: Coat all of the slidi

Page 1298 of 2543

TOYOTA SUPRA 1995  Service Repair Manual (c)  Using a press, install the 3rd gear and No.2 clutch hub.
3.  INSTALL SNAP RING
(a)  Select a snap ring that will allow minimum axial play.
 Mark Thicknes

Page 1299 of 2543

TOYOTA SUPRA 1995  Service Repair Manual (d) Install the assembly on the output shaft with the synchronizer
ring slots aligned with the shifting keys and turn the inner race
to align it with the locking ball.
8.  INSTALL OUTPUT SHAFT CENTER

Page 1300 of 2543

TOYOTA SUPRA 1995  Service Repair Manual COUNTER GEAR AND REVERSE
IDLER GEAR
COMPONENTS
COUNTER GEAR COMPONENT PARTS
DISASSEMBLY
REMOVE NO.3 HUB SLEEVE, SHIFTING KEYS AND
SPRINGS FROM SYNCHRONIZER RING
(a)  Remove the synchronizer ring assem

Page 1301 of 2543

TOYOTA SUPRA 1995  Service Repair Manual (c)  Remove the reverse synchronizer ring and 5th synchronizer
ring from the synchronizer pull ring and cone ring.
(d)  Turn the reverse synchronizer pull ring, separate the pull ring
and cone ring.
(

Page 1302 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 2.  INSPECT COUNTER GEAR
Using a micrometer, measure the outer diameter of the
counter shaft journal.
Minimum  diameter:
Part A
26.975 mm (1.0620 in.)
Part B
29.950 mm (1.1791 in.)
3.  INSPECT REVERSE

Page 1303 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 6. INSPECT CLEARANCE OF SHIFT FORKS AND HUB
SLEEVES
Using a feeler gauge, measure the clearance between the
hub sleeve and shift fork.
Maximum clearance:
1.0 mm (0.039 in.)
If the clearance exceeds th

Page 1304 of 2543

TOYOTA SUPRA 1995  Service Repair Manual 2.  IF NECESSARY, REPLACE COUNTER GEAR CENTER
BEARING
(a)  Remove the bearing from the counter gear.
(b)  Install a new bearing on the counter gear.
HINT: Engage the roller cages.
(c)  Using SST, tap