Page 1204 of 2543
ABBREVIATIONS USED IN THIS
MANUAL
 ABS Anti±Lock Brake System
 ALR Automatic Locking Retractor
 APPROX. Approximately
 A/T, ATM Automatic Transmission
 AT F Automatic Transmission Fluid
 BTDC Before Top Dead Center
 CB Circuit Breaker
 CD Compact Disc CRS Child Restraint System DOHC Double Over Head Cam 
 DP
 
 Dash Pot
 ECU Electronic Control Unit
 ELR Emergency Locking Retractor
 ESA Electronic Spark Advance
 ETR Electronic Turning Radio
 EX Exhaust
 FIPG Formed in Place Gasket
 FL Fusible Link
 Fr Front H±Fuse High Current Fuse 
 IG 
 Ignition
 IN Intake
 JB Junction Block
 LED Light Emitting Diode
 LH Left±Hand
 LSD Limited Slip Differential
 Max. Maximum
 MP Multipurpose
 M/T Manual Transmission O/D Overdrive O/S Oversize 
 P & BV
 
 Proportioning and By±pass Valve
 PCV Positive Crankcase Ventilation
 PPS Progressive Power Steering
 PS Power Steering
± INTRODUCTIONABBREVIATIONS USED IN THIS MANUALIN±37 
     
        
        Page 1251 of 2543

18. BRAKE PEDAL
(a)  Check that pedal for smooth operation.
(b)  Check that the pedal has the proper reserve
distance and freeplay.
(c)  Check the brake booster function.
19. BRAKES
At a safe place, check that the brakes do not
pull to one side when applied.
20. PARKING BRAKE
(a)  Check that the pedal has the proper travel.
(b)  On a safe incline, check that the vehicle is
held securely with only the parking brake
applied.
21. AUTOMATIC  TRANSMISSION  PARK
MECHANISM
(a)  Check the lock release button of the selector
lever for proper and smooth operation.
(b)  On a safe incline, check that the vehicle is
held securely with the selector lever in the ºPº
position and all brakes released.
UNDER HOOD
22. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
23.  ENGINE COOLANT LEVEL
Check that the coolant level is between the
LEVEL  lines on the see±through reservoir at
normal temperature (20°C (68°F)).
24.  RADIATOR AND HOSES
(a)  Check that the front of the radiator is clean
and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or
loose connections.
25. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition
is satisfactory. A red color indicates that dis-
tilled water must be added, and white indi-
cates that charging is necessary.
26.  BRAKE FLUID LEVEL
Check that the brake fluid level is near the up-
per level line on the see±through reservoir.27.  ENGINE DRIVE BELT
Check drive belt for fraying, cracks, wear or
oil contamination.
28.  ENGINE OIL LEVEL
Check that level on the dipstick with the en-
gine turned off.
29.  POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº
range depending on the fluid temperature.
30. A U TO M AT I C TRANSMISSION FLUID
LEVEL
(a)  Park the vehicle on a level surface.
(b)  With the engine idling and the parking and
foot brake applied, shift the selector into all
positions from ºPº to ºLº, and then shift into ºPº
position.
(c)  Turn and pull out the dipstick and wipe off the
fluid with a clean rag.
Re±insert the dipstick fully and check that the
fluid level is in the ºHOTº range.
(d)  Perform this check with the fluid at normal
driving temperature (70±80°C (158±176°F)).
If the level is at the low side, add fluid.
NOTICE: Do not overfill.
HINT: Wait about 30 minutes before checking
the fluid level after extended driving at high
speeds  in hot weather, driving in heavy traffic
or with a trailer.
31. EXHAUST SYSTEM
Visually inspect for cracks, holes or loose
supports.
If any change in the sound of the exhaust or
smell of the exhaust fumes is noticed, have
the cause located and correted. MA±18
± MAINTENANCEGENERAL MAINTENANCE 
     
        
        Page 1637 of 2543
LUBRICANT
EQUIPMENT
SSM (SPECIAL SERVICE MATERIALS)
09905±00013Snap ring Pliers
Power steering fluid
Total1.0 liters (1.1 US qts, 0.9 Imp.qts)ATF DEXRON[
 II
PS vane pump
PS vane pump
Steering rack
Rotor and vane plate
Vacuum gauge
Torque  wrench
Pull scale
Oil pressure gauge
Micrometer
Feeler gauge
Caliper gauge
Dial indicator
Steering effort
Gear housing
08833±00080Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalentRack housing cap
rack guide spring cap
Rack guide spring cap lock nut
ItemCapacityClassification
SR±6± STEERINGPREPARATION 
     
        
        Page 1639 of 2543

4.  CHECK FOR FOAMING OR EMULSIFICATION
If there is foaming or emulsification, bleed power steering
system.
(See page SR±9)
5.  CHECK FLUID LEVEL RISE
(a) With the engine idling, measure the fluid level in the reservoir.
(b)  Stop the engine.
(c)  Wait a few minutes and remeasure the fluid level in the
reservoir.
 
 
 
                    Fluid level rise            mm (in.)
Maximum5(02) Maximum5 (0.2)
If a problem is found, bleed power steering system.
(See page SR±9)
6.  CHECK FLUID LEVEL
POWER STEERING FLUID
REPLACEMENT
1.  JACK UP FRONT OF VEHICLE AND SUPPORT IT WITH
STANDS
2. DRAIN FLUID
(a)  Disconnect the return hose from the PS vane pump.
(b)  Turn the steering wheel from lock to lock.
3.  FILL OIL RESERVOIR
(a)  Fill oil reservoir with fresh fluid.
Fluid:
ATF DEXRON[ II
(b) Start engine.
(c)  After 1 or 2 seconds, fluid will begin to discharge from the
return hose.
(d)  Stop the engine immediately.
NOTICE: Take care that some fluid remains in the oil res-
ervoir.
(e)  Repeat steps (a), (b), (c) and (d) until there is no more air in
fluid.
(f)  Connect the return hose.
4.  BLEED POWER STEERING SYSTEM
(See page SR±9) SR±8
± STEERINGON±VEHICLE INSPECTION 
     
        
        Page 1640 of 2543
POWER STEERING SYSTEM BLEEDING
1.  JACK UP FRONT OF VEHICLE AND SUPPORT IT WITH
STANDS
2.  TURN STEERING WHEEL
With the engine stopped, turn the steering slowly from lock
to lock several times.
NOTICE: Take care that some fluid remains in the oil res-
ervoir.
3. LOWER VEHICLE
4. START ENGINE
Run the engine at idle for a few minutes.
5.  TURN STEERING WHEEL
(a)  With the engine at idling, turn the wheel to left or right full lock
and keep it there for 2±3 seconds, then turn the wheel to the
opposite  full lock and keep it there for 2±3 seconds.
(b)  Repeat (a) several times.
6. STOP ENGINE
7.  CHECK FOR FOAMING OR EMULSIFICATION
If the system has to be bled twice specifically because of
foaming or emulsification, check for fluid leaks in the system.
8.  CHECK FLUID LEVEL
(See page SR±7)
± STEERINGON±VEHICLE INSPECTIONSR±9 
     
        
        Page 1641 of 2543
FLUID PRESSURE CHECK
1.  CONNECT OIL PRESSURE GAUGE
(a)  Disconnect  the pressure feed tube from the PS vane pump.
(See page SR±26)
(b)  Connect the gauge over a new gasket, as shown below.
NOTICE: Check that the valve of the gauge is in the open
position.
2.  BLEED POWER STEERING SYSTEM
(See page SR±9)
3.  BOOST FLUID TEMPERATURE
(a)  Start the engine and run it at idle.
(b)  Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid  temperature:
805C (1765F)
4.  CHECK FLUID PRESSURE READING WITH VALVE
CLOSED
With the engine idling, close the oil pressure gauge valve and
observe the reading on the gauge.
              Fluid pressure     kPa (kgf/cm2, psi)
 Minimum7 355 (75 1 067)
Minimum7,355 (75, 1,067)
NOTICE:
wDo not keep the valve closed for more than 10
seconds.
wDo not let the fluid temperature become too high. SR±10
± STEERINGON±VEHICLE INSPECTION 
     
        
        Page 1642 of 2543

5. CHECK FLUID PRESSURE READING WITH VALVE
OPENED
(a)  With the engine idling, open the valve fully.
(b)  Measure the fluid pressure at engine speeds of 1,000 rpm
and 3,000 rpm.
 
 
 
 Fluid pressure        kPa (kgf/cm2, psi)
 Difference 490 (5, 71) or less
NOTICE: Do not turn the steering wheel.
6.  CHECK FLUID PRESSURE READING WITH STEERING
WHEEL TURNED TO FULL LOCK
With the engine idling and valve fully opened, turn the wheel
to full lock.
             Fluid pressure            kPa (kgf/cm2, psi) 
 Minimum
 
 7,355 (75, 1,067)
NOTICE:
wDo not maintain lock position for more than 10
seconds.
wDo not let the fluid temperature become too high.
7.  DISCONNECT OIL PRESSURE GAUGE
(a)  Disconnect the pressure gauge.
(b)  Connect the pressure feed tube.
(See page SR±32)
8.  BLEED POWER STEERING SYSTEM
(See page SR±9)
STEERING EFFORT MEASUREMENT
1.  CENTER STEERING WHEEL
2.  MEASURE STEERING EFFORT
(a)  Remove the steering wheel pad.
(See page SR±14)
(b)  Start the engine and run it at idle.
(c)  Measure the steering effort in both directions.
Maximum steering effort:
6.9 NVm (70 kgfVcm, 61 in.Vlbf)
If steering effort is excessive, repair the power steering unit.
HINT: Be sure to consider the tire type, pressure and contact
surface before making your diagnosis.
(d)  Tighten the steering wheel set nut.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(e)  Install the steering wheel pad.
(See page SR±22)
± STEERINGON±VEHICLE INSPECTIONSR±11 
     
        
        Page 1657 of 2543
POWER STEERING VANE PUMP
REMOVAL
1.  REMOVE ENGINE UNDER COVER
Remove the 10 screws.
2. REMOVE BATTERY
3. 2JZ±GTE:
REMOVE AIR HOSE NO.5
4. 2JZ±GTE:
DISCONNECT OIL RESERVOIR TO PUMP HOSE
NOTICE: Take care not to spill fluid on the A/C compres-
sor rotor.
5. 2JZ±GE:
DISCONNECT RETURN TUBE
NOTICE: Take care not to spill fluid on the A/C compres-
sor rotor.
6. 2JZ±GTE:
REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the nut.
SST 09960±10010
7.  REMOVE PRESSURE FEED TUBE
Using a spanner (24 mm) to hold the pressure port union, re-
move the union bolt and gasket.
8.  REMOVE PS VANE PUMP ASSEMBLY
Remove the 2 bolts.
POWER STEERING VANE PUMP
DISASSEMBLY
NOTICE: When using a vise, do not overtighten it.
1. 2JZ±GE:
REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the nut.
SST 09960±10010 SR±26
± STEERINGPOWER STEERING VANE PUMP