Page 1649 of 2543

3. INSTALL MAIN SHAFT ASSEMBLY
(a) Install the bearing, bearing thrust collar and compression
spring to the shaft assembly.
(b) Install the shaft assembly into the column upper tube.
NOTICE: Do not bend the universal joint of the main shaft
assembly more than 20°.
(c) Using SST, compress the compression spring.
(See page SR±16)
(d) Using snap ring pliers, install a new snap ring.
4. SELECT TILT NO.2 BOLTS
Select the bolt with the hollow±tipped thread end when the
column upper tube mark is 1, and the bolt with the plain
thread end when the mark is 2.
NOTICE: Select the bolt type to match each number
marked in the squares on the upper tube.
5. INSTALL MAIN SHAFT ASSEMBLY WITH COLUMN
UPPER TUBE
(a) Install the shaft assembly with the upper tube into the lower
tube.
(b) Using a vise, press in the 2 tilt No.2 bolts.
6. INSTALL TILT MEMORY BOLT AND SQUARE NUT
(a) Apply sealant to 2 or 3 threads of the bolt.
Sealant:
Part No. 08833±00080, THREE BOND 1344, LOCTITE
242 or equivalent.
(b) Using a hexagon wrench (4 mm), install the shorter side of
the bolt to the nut.
Torque: 6.4 NVm (65 kgfVcm, 56 in.Vlbf)
7. INSTALL TILT LEVER LOCK SHAFT, TILT LEVER
ASSEMBLY, TILT SUB LEVER AND TILT LEVER
8. INSTALL RIGHT AND LEFT TILT PAWLS
(a) Install the right and left pawls to the column upper tube and
temporarily install the bolt and nut.
HINT: Install the pawl pin into the long hole of the tilt lever and
tilt sub lever.
(b) Torque the tilt lever assembly set screw.
Torque: 4.7 NVm (48 kgfVcm, 42 in.Vlbf)
SR±18± STEERINGTILT STEERING COLUMN
Page 1650 of 2543

9. ENGAGE AND ADJUST RIGHT AND LEFT TILT PAWLS
(a) Engage the left pawl to the center of the ratchet.
(b) Using a spanner (17 mm), while turning the right pawl side
collar, completely engage the right pawl to the ratchet.
NOTICE:
wDo not turn the collar after the right pawl is engaged.
wKeep the bolt and nut temporarily tightened.
10. SELECT RIGHT AND LEFT TILT PAWL STOPPERS
(a) With the tilt pawl and ratchet engaged, install the pawl
stoppers.
(b) Check that the alignment marks on the pawl stopper and pawl
align when the pawl stopper is lightly rotated to the pawl side.
If the alignment marks do not align, select the pawl stoppers
according to the following table.
Right pawl stopper
Left pawl stopper
Dimension ºAº
mm (in.)
1
A
12.68±12.74
(0.4992±0.5016)
2
B
12.61±12.67
(0.4965±0.4988)
3
C
12.54±12.60
(0.4937±0.4961)
4 D 12.47±12.53
(0.4909±0.4933)
5
E
12.40±12.46
(0.4882±0.4906)
6
F
12.33±12.39
(0.4854±0.4878)
7
G
12.26±12.32
(0.4827±0.4850)
(c) After selecting the pawl stoppers, check that on both sides
the pawl and ratchet are fully engaged.
11. INSTALL RIGHT AND LEFT TILT PAWL STOPPERS
12. INSTALL TILT LEVER LEFT RETAINER
(a) Remove the bolt and nut.
NOTICE: Take care to not turn the collar of the tilt left
pawl.
(b) Install the collar to the tilt memory bolt.
(c) Install the retainer.
(d) Install the bolt, washer and torque the nut.
HINT: Install the bolt so that the groove in the bolt shaft faces
upward.
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
± STEERINGTILT STEERING COLUMNSR±19
Page 1651 of 2543

(e) Torque the nut of the tilt No.2 bolt side.
Torque: 15 NVm (150 kgfVcm, 11 ftVlbf)
(f) Torque the nut of the memory bolt side.
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
(g) Install the spacer and a new E±ring.
13. INSTALL TILT LEVER RIGHT RETAINER
(a) Torque the nut.
Torque: 15 NVm (150 kgfVcm, 11 ftVlbf)
(b) Install a new E±ring.
14. INSTALL TURN SIGNAL BRACKET
(a) Apply sealant to 2 or 3 threads of the 2 bolts.
Sealant:
Part No. 08833±00080, THREE BOND 1344, LOCTITE
242 or equivalent.
(b) Torque the 2 bolts.
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
15. INSTALL 3 TENSION SPRINGS
16. INSTALL COMPRESSION SPRING
(a) Install the 2 bushings to the spring.
(b) Apply sealant to 2 or 3 threads of the torx screw.
Sealant:
Part No. 08833±00080, THREE BOND 1344, LOCTITE
242 or equivalent.
(c) Using a torx socket wrench, torque the screw.
Torque: 6.4 NVm (65 kgfVcm, 56 in.Vlbf)
17. INSTALL COLUMN PROTECTOR AND WIRING HARNESS
CLAMP
Tighten the 2 screws.
18. INSTALL COLUMN UPPER BRACKET
Tighten the 2 new tapered±head bolts until the bolt head
breaks off.
19. INSTALL COLUMN LOWER COVER
Tighten the clamp.
20. INSTALL SHAFT THRUST STOPPER AND SLIDING YOKE
(a) Align the matchmarks on the yoke and main shaft.
(b) Torque the bolt.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
21. INSTALL INTERMEDIATE SHAFT
Temporarily tighten the bolt.
22. CHECK TILT OPERATION SR±20
± STEERINGTILT STEERING COLUMN
Page 1652 of 2543

STEERING COLUMN INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Torque the 4 column assembly set nuts.
Torque: 25 NVm (260 kgfVcm, 19 ftVlbf)
(b) Install the brake pedal return spring.
(c) Align the matchmarks on the intermediate shaft and control
valve shaft.
(d) Torque the bolt A.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(e) Torque the bolt B.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
2. INSTALL COMBINATION SWITCH
(a) Tighten the 4 screws.
(b) Connect the 4 connectors and airbag connector.
3. INSTALL THESE PARTS:
(See page BO±45)
(a) Register No.2 duct
(b) Finish panel lower LH
(c) Finish panel lower
(d) Cluster finish panel center
(e) Cluster finish panel LH
(f) Cluster finish panel RH
(g) Cluster finish panel
(h) Console panel upper
4. INSTALL UPPER AND LOWER COLUMN COVER
Tighten the 5 screws.
5. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the spiral cable counterclockwise by hand until it
becomes harder to turn the cable.
(c) Then rotate the spiral cable clockwise about 3 turns to align
the red mark.
HINT: The spiral cable will rotate about 3 turns to either left
or right of the center.
6. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and main shaft.
(b) Torque the wheel set nut.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(c) Connect the connector.
± STEERINGTILT STEERING COLUMNSR±21
Page 1653 of 2543
7. INSTALL STEERING WHEEL PAD
(a) Connect the airbag connector.
(b) Install the pad after confirming that the circumference groove
of the torx screw is caught on the screw case.
(c) Using a torx socket wrench, torque the 2 screws.
Torque: 7.1 NVm (72 kgfVcm, 62 inVlbf)
NOTICE:
wMake sure the pad is installed to the specified torque.
wIf the pad has been dropped, or there are cracks, dents or
other defects in the case or connector, replace the pad
with a new one.
wWhen installing the pad, take care that the wiring does
not interfere with other parts and is not pinched between
other parts.
8. CHECK STEERING WHEEL CENTER POINT SR±22
± STEERINGTILT STEERING COLUMN
Page 1654 of 2543
POWER STEERING VANE PUMP
COMPONENTS
2JZ±GE:
± STEERINGPOWER STEERING VANE PUMPSR±23
Page 1655 of 2543
COMPONENTS
2JZ±GTE:
SR±24± STEERINGPOWER STEERING VANE PUMP
Page 1656 of 2543
COMPONENTS
± STEERINGPOWER STEERING VANE PUMPSR±25