Page 80 of 2543

AIR CONDITIONING UNIT
AIR CONDITIONING UNIT REMOVAL
1. DISCHARGE REFRIGERANT IN REFRIGERATION
SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration sys-
tem.
Charge system with the refrigerant and inspect for leakage
of refrigerant.
Specified amount:
700 + 50 g (24.96 + 1.76 oz.)
2. DRAIN ENGINE COOLANT FROM RADIATOR AND
ENGINE COOLANT DRAIN COCK
3. REMOVE ENGINE WIRE HARNESS BRACKET
MOUNTING BOLT
4. REMOVE BRAKE TUBE BRACKET MOUNTING BOLTS
FROM DASH PANEL
5. REMOVE WATER HOSE FROM HEATER RADIATOR
6. REMOVE INSULATOR RETAINER
Remove the 2 bolts and the insulator retainer.
7. REMOVE LIQUID TUBE AND SUCTION TUBE
(a) w/ ABS:
Remove the ABS actuator.
(See page BR±44)
(b) Remove the liquid tube and suction tube.
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
INSTALLATION HINT: Lubricate the new O±rings with com-
pressor oil and install tubes.
8. REMOVE PLATE COVER
Remove the 2 bolts and the plate cover.
9. REMOVE INSTRUMENT PANEL AND REINFORCEMENT
(See page BO±45) AC±80
± AIR CONDITIONING SYSTEMAIR CONDITIONING UNIT
Page 81 of 2543
10. REMOVE HEATER TO REGISTER NO. 3 DUCT
Remove the 3 screws and the heater to register No. 3 duct.
11. REMOVE A/C UNIT
(a) Disconnect connectors from the unit.
(b) Remove the 6 bolts and the A/C unit.
INSTALLATION HINT: Pull the drain hose of the A/C unit for-
ward until the yellow paint on the hose is visible in the engine
compartment.
Insert the drain hose into the engine compartment hose until
the matchmarks are aligned.
± AIR CONDITIONING SYSTEMAIR CONDITIONING UNITAC±81
Page 402 of 2543

VALVE BODY REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, fill A/T fluid and
check fluid level. (See page AT1±42)
1. RAISE VEHICLE AND CLEAN TRANSMISSION
EXTERIOR
To prevent contamination, clean the exterior of the transmis-
sion.
2. DRAIN TRANSMISSION
Remove the drain plug and drain fluid into a suitable contain-
er.
Torque: 20 NVm (205 kgfVcm, 15 ftVlbf)
3. REMOVE OIL PAN
REMOVAL NOTICE: Some fluid will remain in the oil pan.
(a) Remove the 19 bolts.
Torque: 7.4 NVm (75 kgfVcm, 65 in.Vlbf)
(b) Install the blade of SST between the transmission case and
oil pan, cut off applied sealer and then remove the oil pan.
SST 09032±00100
REMOVAL NOTICE: When removing the oil pan, be care-
ful not to damage the oil pan flange.
INSTALLATION HINT:
w Remove any packing material and be careful not to drop
oil on the contacting surfaces of the oil pan and
transmission case.
w Clean contacting surfaces of any residual packing
material using gasoline or alcohol.
w Apply FIPG to the oil pan.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equivalent
w Install the oil pan within 10 minutes after applying FIPG. AT1±16
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIR
Page 502 of 2543

VALVE BODY REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, fill A/T fluid and
check fluid level. (See page AT2±42)
1. DRAIN A/T FLUID
2. REMOVE EXHAUST PIPE
(See page AT2±22)
3. REMOVE OIL PAN
(a) Remove the 19 bolts.
Torque: 7.4 NVm (75 kgfVcm, 85 in.Vlbf)
(b) Install the blade of SST between the transmission case and
oil pan, cut off applied sealer.
SST 09032±00100
REMOVAL NOTICE: Be careful not to damage the oil pan
flange.
4. EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect steel particles.
Carefully look at the foreign matter and particles in the pan
and on the magnets to anticipate the type of wear you will find
in the transmission:
Steel (magnetic)
bearing, gear and clutch plate wear
Brass (non±magnetic)
bushing wear
INSTALLATION HINT:
wInstall the 3 magnets in the indentations of the oil pan,
as shown in the illustration.
wRemove any packing material and be careful not to drop
oil on the contacting surfaces of the transmission case
and oil pan.
wApply FIPG to the oil pan, as shown in the illustration.
FIPG
Part No.08826±00090, THREE BOND 1281 or equivalent
AT2±18± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIR
Page 602 of 2543

TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
No.1 vehicle speed sensor 16 160 12
No.2 vehicle speed sensor 5.4 55 48 in.Vlbf
O/D direct clutch speed sensor 5.4 55 48 in.Vlbf
A/T fluid temp. sensor 15 150 11 Valve body 10 100 7 Oil strainer 10 100 7
Oil pan
7.4
75
65 in.Vlbf
Starter 37 380 27
Rear support X Body 25 260 19
Torque converter X Drive plate 34 340 25
Oil cooler union nut 34 350 25
Oil cooler pipe bracket 10 100 7
Propeller shaft X Transmission 56 570 41 Propeller shaft X Differential 79 805 58
Propeller shaft center support
49
500
36
Propeller shaft adjusting nut 53 540 39
Oil pan drain plug 17 175 13
Drive plate X Torque converter 33 340 25
Drive plate X Crankshaft 64 650 47
Transmission X Engine block 14 mm bolt
17 mm bolt
37
72
380
730
27
53
Park/neutral position switch X Transmission case 16 160 12
Transmission output flange 123 1,250 90
Shift control rod X Shift lever 13 130 9 Shift control rod X Park/neutral position switch 16 160 12
Exhaust pipe bracket X Transmission housing
37
380
27
No.2 exhaust pipe X Center exhaust pipe 58 590 43
Rear center floor crossmember brace X Body 13 130 9
Heat insulator X Body 5.4 55 48 in.Vlbf
AT2±118± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS
Page 888 of 2543

9. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) P re ss in th e pisto n with wa te r pu mp plie rs or simila r
implement.
HINT:
wAlways change the pads on one wheel at a time as there
is a possibility of the opposite piston flying out.
wIf the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid
escape.
(c) Install the caliper.
(d) Hold the sliding pin and torque the installation bolt.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
10. INSTALL FRONT WHEEL
11. CHECK THAT FLUID LEVEL IS AT MAX LINE
CALIPER REMOVAL
Installation is in the reverse order of removal.
AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH
BRAKE FLUID, BLEED BRAKE SYSTEM (See page BR±7)
AND CHECK FOR LEAKS
1. DISCONNECT BRAKE HOSE
(a) Remove the union bolt and 2 gaskets from the brake caliper,
then disconnect the brake hose from the brake caliper.
Torque: 29 NVm (300 kgfVcm, 21 ftVlbf)
INSTALLATION HINT: Install the flexible hose lock securely
in the lock hole in the caliper.
(b) Use a container to catch the brake fluid as it drains out.
2. REMOVE CALIPER
(a) Hold the sliding pin and loosen the 2 installation bolts.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
(b) Remove the 2 installation bolts.
(c) Remove the caliper from the torque plate.
3. REMOVE THESE PARTS:
(a) 2 anti±squeal springs
(b) 2 brake pads with anti±squeal shims
± BRAKE SYSTEMFRONT BRAKE (2JZ±GE)BR±19
Page 892 of 2543

4. CHECK DISC THICKNESS AND RUNOUT
(See page BR±25)
5. INSTALL NEW PADS
NOTICE: When replacing worn pads, the anti±squeal
shims must be replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a hammer handle or equivalent.
HINT:
wAlways change the pads on one wheel at a time as there
is a possibility of the opposite piston flying out.
wIf the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid
escape.
(c) Install the anti±squeal shim on each pad.
HINT:
wPlace the pad wear indicator facing downward.
wApply disc brake grease to inner side of the antisqueal.
wMake sure that the arrow on the shims points upward.
(d) Install a pad spacer on the lower side of the each pad.
(e) Install the 2 pads.
NOTICE: Do not allow oil or grease to get on the rubbing
face.
6. INSTALL ANTI±RATTLE SPRING AND 2 PINS
7. INSTALL CLIP
CALIPER REMOVAL
Installation is in the reverse order of removal.
AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH
BRAKE FLUID, BLEED BRAKE SYSTEM (See page BR±7)
AND CHECK FOR LEAKS
1. REMOVE FRONT WHEEL
2. DISCONNECT BRAKE HOSE
(a) Remove the union bolt and 2 gaskets from the caliper, then
disconnect the brake hose from the caliper.
Torque: 30 NVm (310 kgfVcm, 22 ftVlbf)
INSTALLATION HINT: Install the flexible hose lock securely
in the lock hole in the caliper.
(b) Use a container to catch the brake fluid as it drains out.
± BRAKE SYSTEMFRONT BRAKE (2JZ±GTE)BR±23
Page 897 of 2543

(b) Press in the piston with water pump pliers or similar
implement.
HINT:
wAlways change the pads on one wheel at a time as there
is a possibility of the opposite piston flying out.
wIf the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid
escape.
(c) Install the brake caliper.
(d) Hold the sliding pin and torque the installation bolt.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
9. INSTALL REAR WHEEL
10. CHECK THAT FLUID LEVEL IS AT MAX LINE
CALIPER REMOVAL
Installation is in the reverse order of removal.
AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH
BRAKE FLUID, BLEED BRAKE SYSTEM (See page
BR±7).
1. DISCONNECT BRAKE HOSE
(a) Remove the union bolt and 2 gaskets from the brake caliper,
then disconnect the brake hose from the brake caliper.
Torque: 30 NVm (310 kgfVcm, 22 ftVlbf)
INSTALLATION HINT: Install the flexible hose lock securely
in the lock hole in the caliper.
(b) Use a container to catch the brake fluid as it drains out.
2. REMOVE CALIPER
(a) Hold the sliding pin and loosen the 2 installation bolts.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
(b) Remove the 2 installation bolts.
(c) Remove the caliper from the torque plate.
3. REMOVE THESE PARTS:
(a) 2 anti±squeal springs
(b) 2 brake pads with anti±squeal shims BR±28
± BRAKE SYSTEMREAR BRAKE (2JZ±GE)