1995 TOYOTA SUPRA fuel

CAUTION:
wBe sure to connect both the high and low pressure
quick±connectors onto the A/C system when evacuating.
If only one side is connected, the system would be open
to atmosphere through the other connector, making it
impossible to maintain vacuum.
wBe sure to turn off the manifold gauge valve immediately
after evacuating the system. Then you may switch off the
vacuum pump.
PRECAUTIONS WHEN CHARGING
REFRIGERANT
1. DO NOT OPERATE COMPRESSOR WITHOUT ENOUGH
REFRIGERANT IN REFRIGERANT SYSTEM
If there is not enough refrigerant in the refrigerant system, oil
lubrication will be insufficient and compressor burnout may
occur, so take care to avoid this.
2. DO NOT OPEN HIGH PRESSURE MANIFOLD VALVE
WHILST COMPRESSOR IS OPERATING
If the high pressure valve is opened, refrigerant flows in the
reverse direction and could cause the charging cylinder to
rupture, so open and close the low pressure valve only.
3. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as in-
sufficient cooling, poor fuel economy, engine overheating
etc.
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS)
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
deploy, possibly leading to a serious accident.
During removal or installation of the parts and the yellow wire
harness and connector for the airbag is necessary, refer to
the precautionary notices in the RS section before carrying
out operation. AC±6
± AIR CONDITIONING SYSTEMGENERAL DESCRIPTION

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS -
IN-7
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE
recommendations, as well as their Toyota equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )--ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal-
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric Pressure-
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection-
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position-
CTOXContinuous Trap Oxidizer-
CTPClosed Throttle Position-
DFIDirect Fuel Injection (Diesel)Direct Injection (DI)
DIDistributor Ignition-
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Toyota Diagnosis Communication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode-
ECLEngine Control Level-
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only
MemoryElectrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory(EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionToyota Distributorless Ignition (TDI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control-
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory-
FEPROMFlash Erasable Programmable Read Only Memory-
FFFlexible Fuel-
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
IN016-02

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS -
IN-8
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module-
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel-Shutoff-
ISCIdle Speed Control-
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure-
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface Temperature-
MVZManifold Vacuum Zone-
NVRAMNon-V olatile Random Access Memory-
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn-Board DiagnosticOn-Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module-
PNPPark/Neutral Position-
PROMProgrammable Read Only Memory-
PSPPower Steering Pressure-
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module-
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass-
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter-
SRIService Reminder Indicator-
SRTSystem Readiness Test-
STScan Tool-
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range-

PREPARATION
SST (SPECIAL SERVICE TOOLS)
09843±18020Diagnosis Check Wire
09808±14010Fuel Sender Gauge Tool Assy
09950±50010Puller C Set
RECOMMENDED TOOLS
09082±00050TOYOTA Electrical Tester Set


EQUIPMENT
 
 Voltmeter
 
 
 Ammeter 
 Ohmmeter 
 Test lead 
 Thermometer Engine oil level warning switch, Seat heater
 Syphon Brake fluid level warning switch
 Oil bath Engine oil level warning switch
 Bulb (3.4 W) Fuel sender gauge, Seat belt warning relay Bulb (21 W) Turn signal flasher relay Dry cell battery Fuel sender gauge 
 Heat light
 
 Seat heater
 Torque wrench 
 Masking tape Rear window defogger wire
 Tin foil Rear window defogger wire
SSM (SPECIAL SERVICE MATERIAL)
 

DuPont Paste No. 4817 or
equivalent
 

Rear window defogger
 
 
equivalent 
 
± BODY ELECTRICAL SYSTEMPREPARATIONBE±3

TROUBLESHOOTING
The table below will be useful for you in troubleshooting these electrical problems. The most likely causes
of the malfunction are shown in the order of their probability. Inspect each part in the order shown, and
replace the part when it is found to be faulty.
METER, GAUGES AND ILLUMINATION
 Trouble Parts name (See page)
 
 
 
Tachometer, Fuel Gauge and Engine Coolant Tempera-
ture Gauge do not operate
 
 
 
1. GAUGE Fuse (BE±6)
2. Meter Circuit Plate (BE±44)
3. Wire Harness
 
 
 
Speedometer does not operate
 
 
 
1. Vehicle Speed Sensor (BE±46)
2. Meter Circuit Plate (BE±44)
3. Wire Harness
 
 
 
 
Tachometer does not operate
 
 
 
 
1. Igniter
2. ECM (EG Section)
3. Meter Circuit Plate (BE±44)
4. Wire Harness
 
 
 
 
Fuel Gauge does not operate or abnormal operation
 
 
 
 
1. Fuel Receiver Gauge (BE±48)
2. Fuel Sender Gauge (BE±49)
3. Meter Circuit Plate (BE±44)
4. Wire Harness
 
 
 
 
Engine Coolant Temperature Gauge does not operate or
abnormal operation
 
 
 
 
1. Engine Coolant Temperature Receiver Gauge (BE±50)
2. Engine Coolant Temperature Sender Gauge (BE±50)
3. Meter Circuit Plate (BE±44)
4. Wire Harness
 
 
 
 
All illumination lights do not light up
 
 
 
 
1. TAIL Fuse (BE±6)
2. Light Control Rheostat (BE±54)
3. Meter Circuit Plate (BE±44)
4. Wire Harness
 
 
Only one illumination light does not light up 
 
1. Bulb
2. Meter Circuit Plate (BE±44)
± BODY ELECTRICAL SYSTEMCOMBINATION METERBE±41

OD TRIP METER INSPECTION
INSPECT OD/TRIP METER (in Telltale Light RH)
(a) Remove the telltale light with connector still connected.
(b) Check the continuity and voltage.
 
 Tester connection to
terminal number 
 Condition
 
 Specified condition
 
 7±Ground*1 
 Constant
 
 Continuity
 1±Ground*1 Ignition Switch ºONº position Battery positive voltage
 
 4±Ground*1 
 
Light Control Switch ºTAILº or ºHEADº
position 
 Battery positive voltage
 
 5±7*1 
 
Ignition Switch ON
Drive the vehicle slowly 
 0V e Battery positive voltage
 
 6±7*2 
 Ignition Switch ON
Drive the vehicle slowly 
 0V e more than 5V
 8±Ground*1 Constant Battery positive voltage 
 
 10±Ground*1
 
 
 
Ignition Switch ON, Light Control Switch
TAIL or HEAD, Turn the light control
Rheostat knob to clockwise
 
 
 6V " 0V
*1: If continuity or voltage are not as specified, check vehicle
side.
*
2: If voltage is not as specified, replace the telltale light.
FUEL GAUGE INSPECTION
1. INSPECT RECEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge assembly.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates EMPTY.
(c) Connect terminals 2 and 3 on the wire harness side
connector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up and
receiver gauge needle moves toward the full side.
HINT: Because of the silicon oil in the gauge, it will take a
short time for the needle to stabilize.
If operation is not as specified, inspect the receiver gauge re-
sistance. BE±48
± BODY ELECTRICAL SYSTEMCOMBINATION METER

2. INSECT RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
 Between terminals Resistance (
)
 A±B Approx. 269.7
 A±C Approx. 123.5
 B±C Approx. 146.2
If resistance value is not as specified, replace the fuel receiv-
er gauge.
3. INSPECT SENDER GAUGE RESISTANCE
Measure the resistance between terminals 2 and 3 for each
float position.
 
 Float position mm (in.)
 
 Resistance (
)
 F Approx. 33.8 (1.33) Approx. 4.0
 1/2 Approx. 44.8 (1.76) Approx. 55.0
 E Approx. 141.1 (5.55) Approx. 107.0
If resistance value is not as specified, replace the sender
gauge.
FUEL LEVEL WARNING INSPECTION
1. INSPECT WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side
connector.
(c) Turn the ignition switch ON, check that the warning light lights
up.
If the warning light does not light up, test the bulb or inspect
wire harness.
2. INSPECT SWITCH
(a) Apply battery positive voltage between terminals 1 and 3
through a 3.4 W test bulb, check that the bulb lights up.
HINT: It will take a short time for the bulb to light up.
(b) Submerge the switch in fuel, check that the bulb goes out.
If operation is not as specified, replace the sender gauge.
± BODY ELECTRICAL SYSTEMCOMBINATION METERBE±49

A/C noise.Whining noise occurs when A/C is operating.
Fuel gauge noise.
NoiseNOISE PRODUCED WHEN ENGINE STARTS
Whistling noise which becomes high±pitched
when accelerator strongly depressed, disap-
pears shortly after engine stops.
Clicking sound heard when horn button is
pressed, then released. Whirring/grating sound
when pushed continuously.
Scratching noise occurs during sudden accelera-
tion, driving on rough roads or when ignition
switch is turned on.
Alternator noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Murmuring sound, stops when engine stops.
Tick±tock noise, occurs in co±ordination with
blinking of flasher.
Noise occurs during window washer operation.
Scraping noise in time with wiper beat.
Scratching noise occurs while engine is running,
continues a while even after engine stops.
Other type of noise.
Engine coolant temp. gauge noise.
Wiper noise.
± BODY ELECTRICAL SYSTEMAUDIO SYSTEMBE±109