2001 NISSAN ALMERA Service Manual

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Page 2281 of 2898

NISSAN ALMERA 2001 Service Manual JEM206G
JEM207G
PISTON-TO-BORE CLEARANCENJEM0073S061. Using a bore gauge, measure cylinder bore in X and Y direc-
tions at A, B and C for wear, out-of-round and taper.
Cylinder bore inner diameter:
St

Page 2282 of 2898

NISSAN ALMERA 2001 Service Manual SEM509G
When re-using a removed cylinder block:
+Measure the inner diameter of the cylinder block bore.
+Determine the bore grade by comparing the measurement with
the values under ªCylinder bore ID�

Page 2283 of 2898

NISSAN ALMERA 2001 Service Manual Standard
0.003 mm (0.0001 in)
Limit
0.005 mm (0.0002 in)
JEM212G
3. Measure crankshaft runout at No. 3 (center) journal.
Runout (Total indicator reading):
Standard 0.05 mm (0.0020 in)
Limit 0.10 mm (0

Page 2284 of 2898

NISSAN ALMERA 2001 Service Manual JEM208G
When using a new cylinder block and crankshaft:
1) Identify the bearing housing grade (No. 0, 1, or 2) on LH sur-
face at the rear of the cylinder block, and locate the applicable
grade on the

JEM208G
When using a new cylinder block and crankshaft:
1) Identify the bearing housing grade (No. 0, 1, or 2) on LH sur-
face at the rear of the cylinder block, and locate the applicable
grade on the ªGradeº row in the table below.
2) Identify the journal grade (No. 0, 1, or 2) on the front surface
of the crankshaft, and locate the applicable grade under the
ªGradeº column on the table.
3) The main bearing to be used (STD 0 to STD 4) can be located
in the cell where the row and column cross.
JEM215G
When re-using removed cylinder block and crankshaft:
1) Measure the inner diameter of cylinder block main bearing
housing.
2) Locate the applicable cell where the measurement falls, on
ªCylinder block main bearing housing IDº row on the table.
3) Measure the outer diameter of the crankshaft journal.
4) Locate the applicable cell where the measurement falls, under
ªCrankshaft journal ODº column on the table.
5) The main bearing to be used (STD 0 to STD 4) can be located
in the cell where the row and column cross.
Selective fitting for main bearing
Unit: mm (in)
Cylinder block main bearing housing ID66.654 - 66.663
(2.6242 - 2.6245)66.663 - 66.672
(2.6245 - 2.6249)66.672 - 66.681
(2.6249 - 2.6252)
Crankshaft journal
ODGrade
(punched)012
62.967 - 62.975
(2.4790 - 2.4793)0+Bearing grade No.
+Bearing thickness
+Oil clearance
+Identification colorSTD 0
1.816 - 1.820
(0.0715 - 0.0717)
0.039 - 0.066
(0.0015 - 0.0026)
BlackSTD 1
1.820 - 1.824
(0.0717 - 0.0718)
0.039 - 0.066
(0.0015 - 0.0026)
Red or BrownSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
Green
62.959 - 62.967
(2.4787 - 2.6790)1+Bearing grade No.
+Bearing thickness
+Oil clearance
+Identification colorSTD 1
1.820 - 1.824
(0.0717 - 0.0718)
0.039 - 0.066
(0.0015 - 0.0026)
Red or BrownSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
GreenSTD 3
1.828 - 1.832
(0.0720 - 0.0721)
0.039 - 0.066
(0.0015 - 0.0026)
Yellow
62.951 - 62.959
(2.4784 - 2.4787)2+Bearing grade No.
+Bearing thickness
+Oil clearance
+Identification colorSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
GreenSTD 3
1.828 - 1.832
(0.0720 - 0.0721)
0.039 - 0.066
(0.0015 - 0.0026)
YellowSTD 4
1.832 - 1.836
(0.0721 - 0.0723)
0.039 - 0.066
(0.0015 - 0.0026)
Blue
3. When the specified oil clearance is not obtained with standard
size main bearings, use undersized bearings.
+When an undersized bearing is used, measure the inner diam-
eter of the bearing while the bearing is installed. Grind crank-
shaft journal so that the specified oil clearance is obtained.
CYLINDER BLOCKYD
Inspection (Cont'd)
EM-150

Page 2285 of 2898

NISSAN ALMERA 2001 Service Manual JEM216G
Undersize bearing
Unit: mm (in)
Size Thickness
US 0.25 (0.0098) 1.949 - 1.953 (0.0767 - 0.0769)
CAUTION:
When grinding the crankshaft journal to use an undersize
bearing, avoid damaging the fi

Page 2286 of 2898

NISSAN ALMERA 2001 Service Manual Selective fitting for connecting rod bearing
Unit: mm (in)
Connecting rod big end ID 55.000 - 55.013 (2.1654 - 2.1659)
Crankshaft pin OD Grade (punched) 0 (no punching)
51.968 - 51.974
(2.0460 - 2.046

Page 2287 of 2898

NISSAN ALMERA 2001 Service Manual EM142
Method B (Using plastigage)
CAUTION:
+Do not turn crankshaft or connecting rod while plastigage
is being inserted.
+When bearing clearance exceeds the specified limit,
ensure that the proper bea

Page 2288 of 2898

NISSAN ALMERA 2001 Service Manual JEM220G
CONNECTING ROD BOLT DEFORMATIONNJEM0073S18+Install nuts to connecting rod bolts. Check that the nut can be
screwed smoothly on bolt threads by hand to the last thread
on the bolt.
+If the nut

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