2001 NISSAN ALMERA Service Manual

Page 2609 of 2898

NISSAN ALMERA 2001  Service Manual SMT602A
INSPECTIONNJMT0043Input Shaft and GearsNJMT0043S01+Check shaft for cracks, wear or bending.
+Check gears for excessive wear, chips or cracks.
SMT387A
SynchronizerNJMT0043S02+Check spline porti

Page 2610 of 2898

NISSAN ALMERA 2001  Service Manual SMT761B
+Be careful not to hook front and rear ends of spread
spring to the same insert.
SMT731-A
2. Install bearing retainer.
3. Press on input shaft front bearing.
4. Install spacer.
SMT735A
5. Sele

Page 2611 of 2898

NISSAN ALMERA 2001  Service Manual SMT938D
9. Install input shaft rear bearing.
10. Select and install snap ring that gives the proper clearance of
input shaft groove.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Snap ring

Page 2612 of 2898

NISSAN ALMERA 2001  Service Manual SMT593-A
5. Press out 5th main gear.
SMT687C
6. Remove 4th main gear, 4th bushing and steel ball.
+Be careful not to lose steel ball.
SMT780AA
7. Remove 3rd & 4th synchronizer, 3rd main gear, 2nd & 3r

Page 2613 of 2898

NISSAN ALMERA 2001  Service Manual SMT604A
INSPECTIONNJMT0046Mainshaft and GearsNJMT0046S01+Check shaft for cracks, wear or bending.
+Check gears for excessive wear, chips or cracks.
SMT387A
SynchronizerNJMT0046S02+Check spline portion

Page 2614 of 2898

NISSAN ALMERA 2001  Service Manual +If dimension ªAº or ªBº is smaller than the wear limit,
replace outer baulk ring, inner baulk ring and synchro-
nizer cone as a set.
SPD715
BearingNJMT0046S03+Make sure bearings roll freely and a

Page 2615 of 2898

NISSAN ALMERA 2001  Service Manual SMT085CA
4. Install steel ball, 2nd main gear, 2nd & 3rd bushing, 3rd main
gear and 3rd & 4th synchronizer.
+Apply multi-purpose grease to steel ball before installing
it.
+2nd & 3rd bushing has a gro

Page 2616 of 2898

NISSAN ALMERA 2001  Service Manual SMT639
11. Press on mainshaft front bearing.
12. Measure gear end play as the final check Ð Refer to
ªDISASSEMBLYº, MT-39.
SMT647-A
Final Drive
DISASSEMBLYNJMT00481. Remove final gear.
2. Remove sp