Component Inspection .............................................251
DTC P0755 SHIFT SOLENOID VALVE B..................252
Description ...............................................................252
Wiring Diagram - AT - SSV/B ..................................254
Diagnostic Procedure ..............................................255
Component Inspection .............................................257
DTC P1705 THROTTLE POSITION SENSOR...........258
Description ...............................................................258
Wiring Diagram - AT - TPS ......................................261
Diagnostic Procedure ..............................................263
Component Inspection .............................................267
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE..........................................................................268
Description ...............................................................268
Wiring Diagram - AT - OVRCSV..............................270
Diagnostic Procedure ..............................................271
Component Inspection .............................................273
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP
SENSOR CIRCUIT AND TCM POWER SOURCE)....274
Description ...............................................................274
Wiring Diagram - AT - BA/FTS ................................276
Diagnostic Procedure ..............................................277
Component Inspection .............................................280
DTC VHCL SPEED SEN.MTR VEHICLE SPEED
SENSOR.MTR..............................................................281
Description ...............................................................281
Wiring Diagram - AT - VSSMTR ..............................283
Diagnostic Procedure ..............................................285
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)...........................................................................286
Description ...............................................................286
Diagnostic Procedure ..............................................286
DTC CONTROL UNIT (EEP ROM).............................288
Description ...............................................................288
Diagnostic Procedure ..............................................289
TROUBLE DIAGNOSES FOR SYMPTOMS...............290
Wiring Diagram - AT - NONDTC/General and
Except for Euro-OBD ...............................................290
Wiring Diagram - AT - NONDTC/EURO-OBD .........292
1. O/D OFF Indicator Lamp Does Not Come On....296
2. Engine Cannot Be Started In²P²and²N²
Position ....................................................................299
3. In²P²Position, Vehicle Moves Forward Or
Backward When Pushed .........................................300
4. In²N²Position, Vehicle Moves ...........................301
5. Large Shock.²N²->²R²Position .......................303
6. Vehicle Does Not Creep Backward In²R²
Position ....................................................................305
7. Vehicle Does Not Creep Forward In²D²,²2²
Or²1²Position .........................................................3088. Vehicle Cannot Be Started From D
1................... 311
9. A/T Does Not Shift: D
1-> D2Or Does Not
Kickdown: D
4-> D2..................................................314
10. A/T Does Not Shift: D
2-> D3.............................317
11. A/T Does Not Shift: D
3-> D4.............................320
12. A/T Does Not Perform Lock-up .........................323
13. A/T Does Not Hold Lock-up Condition ..............325
14. Lock-up Is Not Released ...................................327
15. Engine Speed Does Not Return To Idle (Light
Braking D
4-> D3).....................................................328
16. Vehicle Does Not Start From D
1.......................330
17. A/T Does Not Shift: D
4-> D3, When
Overdrive Control Switch²ON²->²OFF²...............331
18. A/T Does Not Shift: D
3-> 22, When Selector
Lever²D²->²2²Position.........................................332
19. A/T Does Not Shift: 2
2-> 11, When Selector
Lever²2²->²1²Position .........................................333
20. Vehicle Does Not Decelerate By Engine
Brake........................................................................334
21. TCM Self-diagnosis Does Not Activate (PNP,
Overdrive Control and Throttle Position Switches
Circuit Checks) ........................................................334
A/T SHIFT LOCK SYSTEM.........................................343
Description ...............................................................343
Shift Lock System Electrical Parts Location............343
Wiring Diagram - SHIFT -........................................344
Diagnostic Procedure ..............................................345
KEY INTERLOCK CABLE..........................................349
Components.............................................................349
Removal ...................................................................349
Installation ................................................................350
ON-VEHICLE SERVICE..............................................351
Control Valve Assembly and Accumulators .............351
Control Cable Adjustment ........................................352
Park/Neutral Position (PNP) Switch Adjustment .....352
Differential Side Oil Seal Replacement ...................353
Revolution Sensor Replacement .............................353
REMOVAL AND INSTALLATION...............................354
Removal ...................................................................354
Installation ................................................................355
OVERHAUL.................................................................357
Components-1 3AX00, 3AX01, 3AX19, 3AX63
and 3AX64 models ..................................................357
Components-1 3AX10 and 3AX18 models .............358
Components-2 3AX00, 3AX01, 3AX19, 3AX63
and 3AX64 models ..................................................359
Components-2 3AX10 and 3AX18 models .............360
Components-3 3AX00, 3AX01, 3AX19, 3AX63
and 3AX64 models ..................................................361
Components-3 3AX10 and 3AX18 models .............362
Oil Channel ..............................................................363
CONTENTS(Cont'd)
AT-3
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings - 3AX00, 01,
19, 63 and 64 models..............................................364
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings - 3AX10 and
3AX18 models .........................................................365
DISASSEMBLY............................................................366
REPAIR FOR COMPONENT PARTS.........................381
Manual Shaft............................................................381
Oil Pump ..................................................................384
Control Valve Assembly ...........................................388
Control Valve Upper Body .......................................397
Control Valve Lower Body .......................................401
Reverse Clutch ........................................................403
High Clutch ..............................................................407
Forward Clutch and Overrun Clutch........................412
Low & Reverse Brake..............................................419
Rear Internal Gear, Forward Clutch Hub and
Overrun Clutch Hub .................................................423
O/Shaft, O/Gear, I/Gear, R/Pinion Gear and B/
Retainer - 3AX00, 01, 19, 63 and 64 models .........427
Output Shaft, Idler Gear, Reduction Pinion Gear
and Bearing Retainer - 3AX10 and 3AX18
models .....................................................................432
Band Servo Piston Assembly ..................................437
Final Drive................................................................442
ASSEMBLY..................................................................446
Assembly (1) ............................................................446
Adjustment (1) .........................................................447
Assembly (2) ............................................................455Adjustment (2) .........................................................459
Assembly (3) ............................................................462
Assembly (4) ............................................................465
SERVICE DATA AND SPECIFICATIONS (SDS).......470
General Specifications .............................................470
Shift Schedule..........................................................470
Stall Revolution ........................................................473
Line Pressure...........................................................473
Control Valves..........................................................474
Clutch and Brakes ...................................................474
Clutch and Brake Return Springs............................477
Oil Pump ..................................................................477
Input Shaft ...............................................................478
Planetary Carrier......................................................478
Final Drive................................................................478
Reduction Pinion Gear ............................................480
Output Shaft - 3AX00, 3AX01, 3AX19, 3AX63
and 3AX64 models ..................................................481
Output Shaft - 3AX10 and 3AX18 models ..............483
Bearing Retainer ......................................................484
Total End Play..........................................................484
Reverse Clutch End Play ........................................484
Accumulator .............................................................484
Band Servo ..............................................................485
Removal and Installation .........................................485
Shift Solenoid Valves ...............................................485
Resistance ...............................................................485
ATF Temp. Sensor ...................................................485
Revolution Sensor ...................................................485
Dropping Resistor ....................................................485
CONTENTS(Cont'd)
AT-4
TCM FUNCTION=NJAT0014S03The function of the TCM is to:
+Receive input signals sent from various switches and sensors.
+Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
+Send required output signals to the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCMNJAT0014S04
Sensors, switches and solenoid
valvesFunction
InputPNP switch Detects select lever position and sends a signal to TCM.
Throttle position sensor Detects throttle valve position and sends a signal to TCM.
Closed throttle position switch Detects throttle valve's fully-closed position and sends a signal to TCM.
Wide open throttle position switchDetects a throttle valve position of greater than 1/2 of full throttle and sends
a signal to TCM.
Engine speed signal From ECM.
A/T fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM.
Revolution sensor Detects output shaft rpm and sends a signal to TCM.
Vehicle speed sensorUsed as an auxiliary vehicle speed sensor. Sends a signal when revolution
sensor (installed on transmission) malfunctions.
Overdrive control switchSends a signal, which prohibits a shift to ªD
4º (overdrive) position, to the
TCM.
Stop lamp switch Releases lock-up system when depressing pedal in lock-up condition.
OutputShift solenoid valve A/BSelects shifting point suited to driving conditions in relation to a signal sent
from TCM.
Line pressure solenoid valveRegulates (or decreases) line pressure suited to driving conditions in rela-
tion to a signal sent from TCM.
Torque converter clutch solenoid
valveRegulates (or decreases) lock-up pressure suited to driving conditions in
relation to a signal sent from TCM.
Overrun clutch solenoid valveControls an ªengine brakeº effect suited to driving conditions in relation to a
signal sent from TCM.
O/D OFF indicator lamp Shows TCM faults, when A/T control components malfunction.
Control MechanismNJAT0015LINE PRESSURE CONTROLNJAT0015S01TCM has various line pressure control characteristics to match the
driving conditions.
An ON-OFF duty signal is sent to the line pressure solenoid valve
based on TCM characteristics.
Hydraulic pressure on the clutch and brake is electronically con-
trolled through the line pressure solenoid valve to accommodate
engine torque. This results in smooth shift operation.
OVERALL SYSTEM
Control System (Cont'd)
AT-32
SAT007J
+Line pressure is increased to a maximum irrespective of the
throttle opening when fluid temperature drops to þ10ÉC (14ÉF).
This pressure rise is adopted to prevent a delay in clutch and
brake operation due to extreme drop of fluid viscosity at low
temperature.
SHIFT CONTROLNJAT0015S02The shift is regulated entirely by electronic control to accommodate
vehicle speed and varying engine operations. This is accomplished
by electrical signals transmitted by the revolution sensor and
throttle position sensor. This results in improved acceleration per-
formance and fuel economy.
SAT008J
Control of Shift Solenoid Valves A and BNJAT0015S0201The TCM activates shift solenoid valves A and B according to sig-
nals from the throttle position sensor and revolution sensor to
select the optimum gear position on the basis of the shift schedule
memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to ªONº, the drain circuit closes and pilot pressure is applied to
the shift valve.
Relation Between Shift Solenoid Valves A and B and
Gear Positions
NJAT0015S0203
Shift solenoid valveGear position
D
1,21,11D2,22,12D3D4(OD) N-P
A ON (Closed) OFF (Open) OFF (Open) ON (Closed) ON (Closed)
B ON (Closed) ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Control of Shift Valves A and BNJAT0015S0202
SAT009J
OVERALL SYSTEM
Control Mechanism (Cont'd)
AT-34
Diagnostic Worksheet=NJAT0023S0102
1.NRead the Fail-safe and listen to customer complaints. AT-9
2.NCHECK A/T FLUIDAT-80
NLeakage (Follow specified procedure)
NFluid condition
NFluid level
3.NPerform STALL TEST and LINE PRESSURE TEST. AT-80, 84
NStall test Ð Mark possible damaged components/others.
NTorque converter one-way clutch
NReverse clutch
NForward clutch
NOverrun clutch
NForward one-way clutchNLow & reverse brake
NLow one-way clutch
NEngine
NLine pressure is low
NClutches and brakes except high clutch
and brake band are OK
NLine Pressure test Ð Suspected parts:
4.NPerform all ROAD TEST and mark required procedures. AT-85
4-1. Check before engine is started. AT-87
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
NVehicle speed sensor´A/T (Revolution sensor), AT-126.
NVehicle speed sensor´MTR, AT-131.
NThrottle position sensor, AT-134.
NShift solenoid valve A, AT-142.
NShift solenoid valve B, AT-148.
NOverrun clutch solenoid valve, AT-154.
NTorque converter clutch solenoid valve, AT-159.
NA/T fluid temperature sensor and TCM power source, AT-165.
NEngine speed signal, AT-172.
NLine pressure solenoid valve, AT-176.
NControl unit (RAM), control unit (ROM), AT-286.
NControl unit (EEP ROM), AT-288.
NPNP, overdrive control and throttle position switches, AT-334.
NBattery
NOthers
4-2. Check at idleAT-89
N1. O/D OFF Indicator Lamp Does Not Come On, AT-296.
N2. Engine Cannot Be Started In ªPº And ªNº Position, AT-299.
N3. In ªPº Position, Vehicle Moves Forward Or Backward When Pushed, AT-300.
N4. In ªNº Position, Vehicle Moves, AT-301.
N5. Large Shock. ªNº®ªRº Position, AT-303.
N6. Vehicle Does Not Creep Backward In ªRº Position, AT-305.
N7. Vehicle Does Not Creep Forward In ªDº, ª2º Or ª1º Position, AT-308.
TROUBLE DIAGNOSIS Ð
INTRODUCTION
EXCEPT FOR EURO-OBD
Introduction (Cont'd)
AT-71
4. 4-3. Cruise testAT-92
AT-95
Part-1
N8. Vehicle Cannot Be Started From D
1, AT-311.
N9. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-314.
N10. A/T Does Not Shift: D
2®D3, AT-317.
N11. A/T Does Not Shift: D
3®D4, AT-320.
N12. A/T Does Not Perform Lock-up, AT-323.
N13. A/T Does Not Hold Lock-up Condition, AT-325.
N14. Lock-up Is Not Released, AT-327.
N15. Engine Speed Does Not Return To Idle (Light Braking D
4®D3), AT-328.
Part-2AT-99
N16. Vehicle Does Not Start From D
1, AT-330.
N9. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-314.
N10. A/T Does Not Shift: D
2®D3, AT-317.
N11. A/T Does Not Shift: D
3®D4, AT-320.
Part-3AT-101
N17. A/T Does Not Shift: D
4®D3When Overdrive Control Switch ªONº®ªOFFº, AT-331
N15. Engine Speed Does Not Return To Idle (Engine Brake In D
3), AT-328.
N18. A/T Does Not Shift: D
3®22, When Selector Lever ªDº®ª2º Position, AT-332.
N15. Engine Speed Does Not Return To Idle (Engine Brake In 2
2), AT-328.
N19. A/T Does Not Shift: 2
2®11, When Selector Lever ª2º®ª1º Position, AT-333.
N20. Vehicle Does Not Decelerate By Engine Brake, AT-334.
N21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches
Circuit Checks), AT-334.
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
NVehicle speed sensor´A/T (Revolution sensor), AT-126.
NVehicle speed sensor´MTR, AT-131.
NThrottle position sensor, AT-134.
NShift solenoid valve A, AT-142.
NShift solenoid valve B, AT-148.
NOverrun clutch solenoid valve, AT-154.
NTorque converter clutch solenoid valve, AT-159.
NA/T fluid temperature sensor and TCM power source, AT-165.
NEngine speed signal, AT-172.
NLine pressure solenoid valve, AT-176.
NControl unit (RAM), control unit (ROM), AT-286.
NControl unit (EEP ROM), AT-288.
NPNP, overdrive control and throttle position switches, AT-334.
NBattery
NOthers
5.NFor self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-40
6.NPerform all ROAD TEST and re-mark required procedures. AT-85
7.NPerform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged
parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT-118
AT-105
8.NErase self-diagnosis code from TCM memories. AT-43
AT-49
TROUBLE DIAGNOSIS Ð
INTRODUCTION
EXCEPT FOR EURO-OBD
Introduction (Cont'd)
AT-72
Diagnostic Worksheet=NJAT0257S0102
1.NRead the Fail-safe and listen to customer complaints. AT-9
2.NCHECK A/T FLUIDAT-80
NLeakage (Follow specified procedure)
NFluid condition
NFluid level
3.NPerform STALL TEST and LINE PRESSURE TEST. AT-80, 84
NStall test Ð Mark possible damaged components/others.
NTorque converter one-way clutch
NReverse clutch
NForward clutch
NOverrun clutch
NForward one-way clutchNLow & reverse brake
NLow one-way clutch
NEngine
NLine pressure is low
NClutches and brakes except high clutch and
brake band are OK
NLine Pressure test Ð Suspected parts:
4.NPerform all ROAD TEST and mark required procedures. AT-85
4-1. Check before engine is started. AT-87
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
NPNP switch, AT-183.
NA/T fluid temperature sensor, AT-189.
NVehicle speed sensor´A/T (Revolution sensor), AT-195.
NEngine speed signal, AT-200.
NTorque converter clutch solenoid valve, AT-233.
NLine pressure solenoid valve, AT-239.
NShift solenoid valve A, AT-246.
NShift solenoid valve B, AT-252.
NThrottle position sensor, AT-258.
NOverrun clutch solenoid valve, AT-268.
NPNP, overdrive control and throttle position switches, AT-334.
NA/T fluid temperature sensor and TCM power source, AT-274.
NVehicle speed sensor´MTR, AT-281.
NControl unit (RAM), control unit (ROM), AT-286.
NControl unit (EEP ROM), AT-288.
NBattery
NOthers
4-2. Check at idleAT-89
N1. O/D OFF Indicator Lamp Does Not Come On, AT-296.
N2. Engine Cannot Be Started In ªPº And ªNº Position, AT-299.
N3. In ªPº Position, Vehicle Moves Forward Or Backward When Pushed, AT-300.
N4. In ªNº Position, Vehicle Moves, AT-301.
N5. Large Shock. ªNº®ªRº Position, AT-303.
N6. Vehicle Does Not Creep Backward In ªRº Position, AT-305.
N7. Vehicle Does Not Creep Forward In ªDº, ª2º Or ª1º Position, AT-308.
TROUBLE DIAGNOSIS Ð INTRODUCTIONEURO-OBD
Introduction (Cont'd)
AT-76
4. 4-3. Cruise testAT-92
AT-95
Part-1
N8. Vehicle Cannot Be Started From D
1, AT-311.
N9. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-314.
N10. A/T Does Not Shift: D
2®D3, AT-317.
N11. A/T Does Not Shift: D
3®D4, AT-320.
N12. A/T Does Not Perform Lock-up, AT-323.
N13. A/T Does Not Hold Lock-up Condition, AT-325.
N14. Lock-up Is Not Released, AT-327.
N15. Engine Speed Does Not Return To Idle (Light Braking D
4®D3), AT-328.
Part-2AT-99
N16. Vehicle Does Not Start From D
1, AT-330.
N9. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-314.
N10. A/T Does Not Shift: D
2®D3, AT-317.
N11. A/T Does Not Shift: D
3®D4, AT-320.
Part-3AT-101
N17. A/T Does Not Shift: D
4®D3When Overdrive Control Switch ªONº®ªOFFº, AT-331
N15. Engine Speed Does Not Return To Idle (Engine Brake In D
3), AT-328.
N18. A/T Does Not Shift: D
3®22, When Selector Lever ªDº®ª2º Position, AT-332.
N15. Engine Speed Does Not Return To Idle (Engine Brake In 2
2), AT-328.
N19. A/T Does Not Shift: 2
2®11, When Selector Lever ª2º®ª1º Position, AT-333.
N20. Vehicle Does Not Decelerate By Engine Brake, AT-334.
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
NPNP switch, AT-183.
NA/T fluid temperature sensor, AT-189.
NVehicle speed sensor´A/T (Revolution sensor), AT-195.
NEngine speed signal, AT-200.
NTorque converter clutch solenoid valve, AT-233.
NLine pressure solenoid valve, AT-239.
NShift solenoid valve A, AT-246.
NShift solenoid valve B, AT-252.
NThrottle position sensor, AT-258.
NOverrun clutch solenoid valve, AT-268.
NPNP, overdrive control and throttle position switches, AT-334.
NA/T fluid temperature sensor and TCM power source, AT-274.
NVehicle speed sensor´MTR, AT-281.
NControl unit (RAM), control unit (ROM), AT-286.
NControl unit (EEP ROM), AT-288.
NBattery
NOthers
5.NFor self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-55
6.NPerform all ROAD TEST and re-mark required procedures. AT-85
7.NPerform DTC CONFIRMATION PROCEDURE for following MIL indicating items and check out NG items.
Refer to EC-60, ªEmission-related Diagnostic Informationº.EC section
NDTC (P0731) A/T 1st gear function, AT-204.
NDTC (P0732) A/T 2nd gear function, AT-211.
NDTC (P0733) A/T 3rd gear function, AT-217.
NDTC (P0734) A/T 4th gear function, AT-223.
8.NPerform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged
parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT-105
AT-118
9.NErase DTC from TCM and ECM memories. AT-52
TROUBLE DIAGNOSIS Ð INTRODUCTIONEURO-OBD
Introduction (Cont'd)
AT-77