General SpecificationsNJBR0077Unit: mm (in)
Applied model For Europe
Engine QG15DE Except QG15DE
ABS Without ABS Optional Ð
Front brakeBrake model CL25VG CL25VBG
Cylinder bore
diameter57.2 (2.252)
Pad
Length´width´
thickness113.1´45.5´11.0
(4.45´1.791´0.433)108.8´47.7´11.0 (4.28´1.878´0.433)
Rotor outer diam-
eter´thickness257´22 (10.12´0.87) 280´22 (11.02´0.87)
Unit: mm (in)
Body Sedan Hatchback
Grade LX Except LX
ABS Without ABS With ABS Ð
Rear
brakeBrake model LT20N CL9HC LT20NCL9HCG
(Cam &
strut type)CL11HEG
(Ball &
Ramp
type)
Cylinder bore diam-
eter17.46 (0.6874) 33.9 (1.335)17.46
(0.6874)33.96
(1.3370)38.2
(1.504)
Lining or pad
Length´width´
thickness195´35´4.5 (7.68
´1.38´0.18)89.1´39.5´10.0 (3.508´1.555´0.394)195´35
´4.5
(7.68´
1.38´
0.18)79.8´38.5´9.3
(3.142´1.516´
0.366)
Drum inner diameter
or rotor outer diam-
eter´thickness203.2 (8.00) 258´9 (10.16´0.35)203.2
(8.00)258´9 (10.16´0.35)
Master
cylinderCylinder bore diam-
eter23.81 (15/16)
Control
valveValve modelDual proportioning valve
[Except 4-door Sedan for Europe (RHD with optional ABS, and LHD with gasoline engine and optional ABS)]
Split point
kPa (bar, kg/cm
2,
psi)´reducing ratio3,923 (39.2, 40, 569)´0.4
Unit: mm (in)
Applied model For Europe
Body Sedan Hatchback
Engine QG15DE, QG18DE YD22DDT QG15DE, QG18DE YD22DDT
ABS OptionalWithout
ABSÐ Optional Ð
Brake
boosterBooster model M215T S255 M215T S255, V255
Dia-
phragm
diameterPrimary 230 (9.06) 255 (10.04)230
(9.06)255 (10.04)
Second-
ary205 (8.07) Ð205
(8.07)Ð
Recommended brake fluid DOT 4
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-100
Mixture Ratio Feedback Control (Closed loop control)NJEC0014S04
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a heated
oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about the heated
oxygen sensor 1 (front), refer to EC-216. This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst. Even if the switching char-
acteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric by the
signal from the heated oxygen sensor 2 (rear).
Open Loop ControlNJEC0014S05The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
+Deceleration and acceleration
+High-load, high-speed operation
+Malfunction of heated oxygen sensor 1 (front) or its circuit
+Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
+High engine coolant temperature
+During warm-up
+When starting the engine
Mixture Ratio Self-learning ControlNJEC0014S06The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of ªinjection pulse durationº to automatically compensate for the difference between
the two ratios.
ªFuel trimº refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
ªShort term fuel trimº is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
ªLong term fuel trimº is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Multiport Fuel Injection (MFI) System (Cont'd)
EC-33
Fuel Injection TimingNJEC0014S07
SEF337W
Two types of systems are used.
Sequential Multiport Fuel Injection System
NJEC0014S0701Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System
NJEC0014S0702Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
Fuel Shut-offNJEC0014S08Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.
Electronic Ignition (EI) System
DESCRIPTIONNJEC0015Input/Output Signal ChartNJEC0015S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
Ignition tim-
ing controlPower transistor Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensorThrottle position
Throttle valve idle position
Vehicle speed sensor Vehicle speed
Ignition switch Start signal
Knock sensor Engine knocking
PNP switch Gear position
Battery Battery voltage
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Multiport Fuel Injection (MFI) System (Cont'd)
EC-34
System DescriptionNJEC0015S02
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.
The ECM receives information such as the injection pulse width, crankshaft position sensor signal and cam-
shaft position sensor signal. Computing this information, ignition signals are transmitted to the power transis-
tor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
AÉBTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
+At starting
+During warm-up
+At idle
+During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The
ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control
DESCRIPTIONNJEC0016Input/Output Signal ChartNJEC0016S01
Sensor Input Signal to ECMECM func-
tionActuator
Air conditioner switch Air conditioner ªONº signal
Air condi-
tioner cut
controlAir conditioner relay PNP switch Neutral position
Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS) Engine speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Refrigerant pressure sensor Refrigerant pressure
Vehicle speed sensor Vehicle speed
Power steering oil pressure switch Power steering operation
System DescriptionNJEC0016S02This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
+When the accelerator pedal is fully depressed.
+When cranking the engine.
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Electronic Ignition (EI) System (Cont'd)
EC-35
Freeze frame data
item*Description
S-FUEL TRIM-B1 [%]+ªShort-term fuel trimº at the moment a malfunction is detected is displayed.
+The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
ENGINE SPEED
[rpm]+The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph]+The vehicle speed at the moment a malfunction is detected is displayed.
ABSOL TH´P/S [%]+The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]+The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [ÉC]
or [ÉF]+The intake air temperature at the moment a malfunction is detected is displayed.
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODENJEC0034S06
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]jj+Indicates the engine speed computed from
the POS signal of the crankshaft position
sensor.+Accuracy becomes poor if engine
speed drops below the idle rpm.
+If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]jj+The signal voltage of the mass air flow sen-
sor is displayed.+When the engine is stopped, a cer-
tain value is indicated.
B/FUEL SCHDL
[msec]+ªBase fuel scheduleº indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board correc-
tion.
A/F ALPHA-B1 [%]j+Indicates the mean value of the air-fuel
ratio feedback correction factor per cycle.+When the engine is stopped, a cer-
tain value is indicated.
+This data also includes the data for
the air-fuel ratio learning control.
COOLAN TEMP/S
[ÉC] or [ÉF]jj+The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.+When the engine coolant tempera-
ture sensor is open or short-
circuited, ECM enters fail-safe
mode. The engine coolant tempera-
ture determined by the ECM is dis-
played.
HO2S1 (B1) [V]jj+The signal voltage of the heated oxygen
sensor 1 (front) is displayed.
HO2S2 (B1) [V]j+The signal voltage of the heated oxygen
sensor 2 (rear) is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]j+Display of heated oxygen sensor 1 (front)
signal during air-fuel ratio feedback control:
RICH ... means the mixture became ªrichº,
and control is being affected toward a
leaner mixture.
LEAN ... means the mixture became ªleanº,
and control is being affected toward a rich
mixture.+After turning ON the ignition switch,
ªRICHº is displayed until air-fuel
mixture ratio feedback control
begins.
+When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continuously.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-87
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
HO2S2 MNTR (B1)
[RICH/LEAN]j+Display of heated oxygen sensor 2 (rear)
signal:
RICH ... means the amount of oxygen after
three way catalyst is relatively small.
LEAN ... means the amount of oxygen after
three way catalyst is relatively large.+When the engine is stopped, a cer-
tain value is indicated.
VHCL SPEED SE
[km/h] or [mph]jj+The vehicle speed computed from the
vehicle speed sensor signal is displayed.
BATTERY VOLT [V]j+The power supply voltage of ECM is dis-
played.
THRTL POS SEN [V]jj+The throttle position sensor signal voltage is
displayed.
FUEL T/TMP SE
[ÉC] or [ÉF]*+The fuel temperature judged from the fuel
tank temperature sensor signal voltage is
displayed.
INT/A TEMP SE
[ÉC] or [ÉF]j+The intake air temperature determined by
the signal voltage of the intake air tempera-
ture sensor is indicated.
EGR TEMP SEN [V]*jj+The signal voltage of the EGR temperature
sensor is displayed.
START SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the
starter signal.+After starting the engine, [OFF] is
displayed regardless of the starter
signal.
CLSD THL POS
[ON/OFF]jj+Indicates idle position [ON/OFF] computed
by ECM according to the throttle position
sensor signal.
CLSD THL/P SW
[ON/OFF]*j+Indicates mechanical contact [ON/OFF]
condition of the closed throttle position
switch.
AIR COND SIG
[ON/OFF]jj+Indicates [ON/OFF] condition of the air con-
ditioner switch as determined by the air
conditioning signal.
P/N POSI SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the PNP
switch signal.
PW/ST SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition of the power
steering oil pressure switch determined by
the power steering oil pressure switch sig-
nal.
LOAD SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the elec-
trical load signal and/or lighting switch.
ON ... rear defogger is operating and/or
lighting switch is on.
OFF ... rear defogger is not operating and
lighting switch is not on.
IGNITION SW
[ON/OFF]j+Indicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]j+Indicates [ON/OFF] condition from the
heater fan switch.
INJ PULSE-B1
[msec]j+Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.+When the engine is stopped, a cer-
tain computed value is indicated.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-88
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
IDL A/V LEARN+Display the condition of idle air volume
learning
YET ... Idle air volume learning has not
been performed yet.
CMPLT ... Idle air volume learning has
already been performed successfully.
INCMP ... Idle air volume learning has not
been performed successfully.
TRVL AFTER MIL
[km] or [Mile]+Distance traveled while MI is activated
VOLTAGE [V]+Voltage measured by the voltage probe.
PULSE
[msec] or [Hz] or [%]+Pulse width, frequency or duty cycle mea-
sured by the pulse probe.+Only ª#º is displayed if item is
unable to be measured.
+Figures with ª#ºs are temporary
ones. They are the same figures as
an actual piece of data which was
just previously measured.
*: If so equipped
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODENJEC0034S11
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
MAS A/F SE-B1 [V]jj+The signal voltage of the mass air flow sen-
sor specification is displayed.+When the engine is running, speci-
fication range is indicated.
B/FUEL SCHDL
[msec]+ªBase fuel scheduleº indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board correc-
tion.+When the engine is running, speci-
fication range is indicated.
A/F ALPHA-B1 [%]j+Indicates the mean value of the air-fuel
ratio feedback correction factor per cycle.+When the engine is running, speci-
fication range is indicated.
+This data also includes the data for
the air-fuel ratio learning control.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODENJEC0034S07
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION+Engine: Return to the original
trouble condition
+Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.+Harness and connector
+Fuel injectors
+Heated oxygen sensor 1 (front)
IGNITION TIMING+Engine: Return to the original
trouble condition
+Timing light: Set
+Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.+ªIdle Air Volume Leaningº (Refer
to EC-57.)
+Camshaft position sensor
(PHASE)
+Crankshaft position sensor
(POS)
+Engine component parts and
installing conditions
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-90
DescriptionNJEC1265The specification (SP) value indicates the tolerance of the value that is displayed in ªDATA MONITOR (SPEC)º
mode of CONSULT-II during normal operation of the Engine Control System. When the value in ªDATA MONI-
TOR (SPEC)º mode is within the SP value, the Engine Control System is confirmed OK. When the value in
ªDATA MONITOR (SPEC)º mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
+B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
+A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
+MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNJEC1266+Vehicle driven distance: More than 5,000 km (3,017 miles)
+Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
+Atmospheric temperature: 20 - 30ÉC (68 - 86ÉF)
+Engine coolant temperature: 75 - 95ÉC (167 - 203ÉF)
+Transmission: Warmed-up*1
+Electrical load: Not applied*2
+Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
ªFLUID TEMP SEº (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are ªOFFº. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
SEF601Z
Inspection ProcedureNJEC1267NOTE:
Perform ªDATA MONITOR (SPEC)º mode in maximum scale dis-
play.
1. Perform ªBasic Inspectionº, EC-100.
2. Confirm that the testing conditions indicated above are met.
3. Select ªB/FUEL SCHDLº, ªA/F ALPHA-B1º and ªMAS A/F
SE-B1º in ªDATA MONITOR (SPEC)º mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to ªDiagnostic Procedureº, EC-174.
TROUBLE DIAGNOSIS Ð SPECIFICATION VALUEQG
Description
EC-173