parts. Apply petroleum jelly to protect O-rings and seals, or
hold bearings and washers in place during assembly. Do not
use grease.
+Extreme care should be taken to avoid damage to O-rings,
seals and gaskets when assembling.
+After overhaul, refill the transaxle with new ATF.
+When the A/T drain plug is removed, only some of the fluid is
drained. Old A/T fluid will remain in torque converter and ATF
cooling system.
Always follow the procedures under ªChanging A/T Fluidº in the
AT section when changing A/T fluid. Refer to ªChanging A/T
Fluidº, AT-15.
Service Notice or PrecautionsNJAT0247FAIL-SAFENJAT0247S01The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of ª1º, ª2º or ªDº. The
customer may complain of sluggish or poor acceleration.
When the ignition key is turned ªONº following Fail-Safe operation, O/D OFF indicator lamp blinks for about
8 seconds. (For GENERAL AND EXCEPT FOR EURO-OBD; ªSELF-DIAGNOSTIC PROCEDURE (WITHOUT
CONSULT-II)º, refer to AT-44 and for EURO-OBD; ªTCM SELF-DIAGNOSTIC PROCEDURE (No Tools)º, refer
to AT-63.)
Fail-Safe may occur without electrical circuit damage if the vehicle is driven under extreme conditions (such
as excessive wheel spin followed by sudden braking). To recover normal shift pattern, turn the ignition key
ªOFFº for 5 seconds, then ªONº.
The blinking of the O/D OFF indicator lamp for about 8 seconds will appear only once and be cleared. The
customer may resume normal driving conditions.
Always follow the ªWORK FLOWº [Refer to AT-73 (General and except for Euro-OBD), AT-78 (EURO-OBD).]
The SELF-DIAGNOSIS results will be as follows:
The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
TORQUE CONVERTER SERVICENJAT0247S02The torque converter should be replaced under any of the following conditions:
+External leaks in the hub weld area.
+Converter hub is scored or damaged.
+Converter pilot is broken, damaged or fits poorly into crankshaft.
+Steel particles are found after flushing the cooler and cooler lines.
+Pump is damaged or steel particles are found in the converter.
+Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
+Converter is contaminated with engine coolant containing antifreeze.
+Internal failure of stator roller clutch.
+Heavy clutch debris due to overheating (blue converter).
+Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged Ð indicates that lining material came from converter.
PRECAUTIONS
Precautions (Cont'd)
AT-9
SELF-DIAGNOSTIC RESULT TEST MODENJAT0022S03
Detected items
(Screen terms for CONSULT-II, ªSELF-DIAG
RESULTSº test mode)Malfunction is detected when ... Remarks
Item Display
No failure
(NO SELF DIAGNOSTIC FAILURE INDICATED
FURTHER TESTING MAY BE REQUIRED**)+No failure has been detected.
Initial start+This is not a malfunction message (Whenever shut-
ting off a power supply to the TCM, this message
appears on the screen.) INITIAL START
Ð
Revolution sensor VHCL SPEED
SEN´A/T+TCM does not receive the proper voltage signal from
the sensor.
Vehicle speed sensor
(Meter)VHCL SPEED
SEN´MTR+TCM does not receive the proper voltage signal from
the sensor.
Throttle position sen-
sor
Throttle position switchTHROTTLE POSI
SEN+TCM receives an excessively low or high voltage
from the sensor.
Shift solenoid valve A SHIFT SOLENOID/V A+TCM detects an improper voltage drop when it tries
to operate the solenoid valve.
Shift solenoid valve B SHIFT SOLENOID/V B+TCM detects an improper voltage drop when it tries
to operate the solenoid valve.
Overrun clutch sole-
noid valveOVERRUN CLUTCH
S/V+TCM detects an improper voltage drop when it tries
to operate the solenoid valve.
T/C clutch solenoid
valveT/C CLUTCH SOL/V+TCM detects an improper voltage drop when it tries
to operate the solenoid valve.
A/T fluid temperature
sensorBATT/FLUID TEMP
SEN+TCM receives an excessively low or high voltage
from the sensor.To be displayed in
case of abnormality
and when no recording
is made.
Engine speed signal ENGINE SPEED SIG+TCM does not receive the proper voltage signal from
the ECM.
Line pressure solenoid
valveLINE PRESSURE S/V+TCM detects an improper voltage drop when it tries
to operate the solenoid valve.
TCM (RAM) CONTROL UNIT
(RAM)+TCM memory (RAM) is malfunctioning.
TCM (ROM) CONTROL UNIT
(ROM)+TCM memory (ROM) is malfunctioning.
TCM (EEP ROM) CONT UNIT (EEP
ROM)+TCM memory (EEP ROM) is malfunctioning.
DATA MONITOR MODE (A/T)NJAT0022S04
Item DisplayMonitor item
Description Remarks
ECU input
signalsMain sig-
nals
Vehicle speed sensor 1
(A/T)
(Revolution sensor)VHCL/S SE´A/T
[km/h] or [mph]
XÐ+Vehicle speed com-
puted from signal of
revolution sensor is dis-
played.When racing engine in ªNº
or ªPº position with vehicle
stationary, CONSULT-II
data may not indicate 0
km/h (0 mph).
ON BOARD DIAGNOSTIC
SYSTEM DESCRIPTION
EXCEPT FOR EURO-OBD
CONSULT-II (Cont'd)
AT-40
IntroductionNJAT0251The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (EURO-OBD) performed by the TCM in combi-
nation with the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the O/D OFF indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with EURO-OBD self-diagnostic items. For
detail, refer to AT-55.
EURO-OBD Function for A/T SystemNJAT0252The ECM provides emission-related on board diagnostic (EURO-OBD) functions for the A/T system. One
function is to receive a signal from the TCM used with EURO-OBD-related parts of the A/T system. The sig-
nal is sent to the ECM when a malfunction occurs in the corresponding EURO-OBD-related part. The other
function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instrument panel.
Sensors, switches and solenoid valves are used as sensing elements.
The MI automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of EURO-OBDNJAT0253ONE TRIP DETECTION LOGICNJAT0253S01If a malfunction is sensed during the first test drive, the MI will illuminate and the malfunction will be stored
in the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGICNJAT0253S02When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MI will not illuminate. Ð First Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MI will illuminate. Ð Second Trip
A/T-related parts for which the MI illuminates during the first or second test drive are listed below.
ItemsMI
One trip detection Two trip detection
Shift solenoid valve A Ð DTC: P0750 X
Shift solenoid valve B Ð DTC: P0755 X
Throttle position sensor or switch Ð DTC: P1705 X
Except aboveX
The ªtripº in the ªOne or Two Trip Detection Logicº means a driving mode in which self-diagnosis is performed
during vehicle operation.
EURO-OBD Diagnostic Trouble Code (DTC)NJAT0254HOW TO READ DTC AND 1ST TRIP DTCNJAT0254S01DTC and 1st trip DTC can be read by the following methods.
(
with CONSULT-II orGST)CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710, P0720,
P0725, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
+1st trip DTC No. is the same as DTC No.
+Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction.
However, in case of the Mode II and GST they do not indicate whether the malfunction is still
occurring or occurred in the past and returned to normal.
CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is rec-
ommended.
A sample of CONSULT-II display for DTC is shown in the following page. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF DIAGNOSIS mode for ªENGINEº with CONSULT-II. Time data indicates how many
times the vehicle was driven after the last detection of a DTC.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
Introduction
AT-50
Priority Items
1 Freeze frame data Misfire Ð DTC: P0300 - P0306
Fuel Injection System Function Ð DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased.
HOW TO ERASE DTCNJAT0254S02The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as
described following.
+If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.
+When you erase the DTC, using CONSULT-II or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to EURO-OBD. For details, refer to EC-70, ªHow to Erase Emission-related Diagnostic Informationº.
+Diagnostic trouble codes (DTC)
+1st trip diagnostic trouble codes (1st trip DTC)
+Freeze frame data
+1st trip freeze frame data
+System readiness test (SRT) codes
+Test values
HOW TO ERASE DTC (WITH CONSULT-II)NJAT0254S03+If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Turn CONSULT-II ªONº and touch ªA/Tº.
3. Touch ªSELF DIAGNOSISº.
4. Touch ªERASEº. (The DTC in the TCM will be erased.) Then touch ªBACKº twice.
5. Touch ªENGINEº.
6. Touch ªSELF DIAGNOSISº.
7. Touch ªERASEº. (The DTC in the ECM will be erased.)
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
EURO-OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-52
SAT017K
HOW TO ERASE DTC (WITH GST)NJAT0254S041. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Perform ªEURO-OBD SELF-DIAGNOSTIC PROCEDURE (No Tools)º. Refer to AT-63. (The engine
warm-up step can be skipped when performing the diagnosis only to erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC-94, ªGeneric Scan Tool (GST)º.
HOW TO ERASE DTC (NO TOOLS)NJAT0254S051. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Perform ªTCM SELF-DIAGNOSTIC PROCEDURE (No Tools)º. Refer to AT-63. (The engine warm-up step
can be skipped when performing the diagnosis only to erase the DTC.)
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
EURO-OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-53
DIAGNOSTIC WORKSHEET=NJAT0023S01Information from CustomerNJAT0023S0101KEY POINTS
WHAT..... Vehicle & A/T model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
FrequencyNContinuousNIntermittent ( times a day)
SymptomsNVehicle does not move. (NAny positionNParticular position)
NNo up-shift (N1st®2ndN2nd®3rdN3rd®O/D)
NNo down-shift (NO/D®3rdN3rd®2ndN2nd®1st)
NLockup malfunction
NShift point too high or too low.
NShift shock or slip (NN®DNLockupNAny drive position)
NNoise or vibration
NNo kickdown
NNo pattern select
NOthers
()
O/D OFF indicator lamp Blinks for about 8 seconds.
NContinuously litNNot lit
Malfunction indicator (MI)NContinuously litNNot lit
TROUBLE DIAGNOSIS Ð
INTRODUCTION
EXCEPT FOR EURO-OBD
Introduction (Cont'd)
AT-70
DIAGNOSTIC WORKSHEET=NJAT0257S01Information from CustomerNJAT0257S0101KEY POINTS
WHAT..... Vehicle & A/T model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
FrequencyNContinuousNIntermittent ( times a day)
SymptomsNVehicle does not move. (NAny positionNParticular position)
NNo up-shift (N1st®2ndN2nd®3rdN3rd®O/D)
NNo down-shift (NO/D®3rdN3rd®2ndN2nd®1st)
NLockup malfunction
NShift point too high or too low.
NShift shock or slip (NN®DNLockupNAny drive position)
NNoise or vibration
NNo kickdown
NNo pattern select
NOthers
()
O/D OFF indicator lamp Blinks for about 8 seconds.
NContinuously litNNot lit
Malfunction indicator (MI)NContinuously litNNot lit
TROUBLE DIAGNOSIS Ð INTRODUCTIONEURO-OBD
Introduction (Cont'd)
AT-75
SAT580J
SAT806H
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURENJAT0038S04After the repair, perform the following procedure to confirm the
malfunction is eliminated.
With CONSULT-IINJAT0038S04011) Start engine.
2) Select ªSELF-DIAG RESULTSº mode for A/T with CONSULT-
II.
3) Drive vehicle under the following conditions:
Selector lever in ªDº position, vehicle speed higher than 30
km/h (19 MPH), throttle opening greater than 1/8 of the full
throttle position and driving for more than 5 seconds.
Without CONSULT-IINJAT0038S04021) Start engine.
2) Drive vehicle under the following conditions:
Selector lever in ªDº position, vehicle speed higher than 30
km/h (19 MPH), throttle opening greater than 1/8 of the full
throttle position and driving for more than 5 seconds.
3) Perform self-diagnosis.
Refer to ªSELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II)º, AT-44.
VEHICLE SPEED SENSOR´A/T
(REVOLUTION SENSOR)
EXCEPT FOR EURO-OBD
Description (Cont'd)
AT-127