parts. Apply petroleum jelly to protect O-rings and seals, or
hold bearings and washers in place during assembly. Do not
use grease.
+Extreme care should be taken to avoid damage to O-rings,
seals and gaskets when assembling.
+After overhaul, refill the transaxle with new ATF.
+When the A/T drain plug is removed, only some of the fluid is
drained. Old A/T fluid will remain in torque converter and ATF
cooling system.
Always follow the procedures under ªChanging A/T Fluidº in the
AT section when changing A/T fluid. Refer to ªChanging A/T
Fluidº, AT-15.
Service Notice or PrecautionsNJAT0247FAIL-SAFENJAT0247S01The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of ª1º, ª2º or ªDº. The
customer may complain of sluggish or poor acceleration.
When the ignition key is turned ªONº following Fail-Safe operation, O/D OFF indicator lamp blinks for about
8 seconds. (For GENERAL AND EXCEPT FOR EURO-OBD; ªSELF-DIAGNOSTIC PROCEDURE (WITHOUT
CONSULT-II)º, refer to AT-44 and for EURO-OBD; ªTCM SELF-DIAGNOSTIC PROCEDURE (No Tools)º, refer
to AT-63.)
Fail-Safe may occur without electrical circuit damage if the vehicle is driven under extreme conditions (such
as excessive wheel spin followed by sudden braking). To recover normal shift pattern, turn the ignition key
ªOFFº for 5 seconds, then ªONº.
The blinking of the O/D OFF indicator lamp for about 8 seconds will appear only once and be cleared. The
customer may resume normal driving conditions.
Always follow the ªWORK FLOWº [Refer to AT-73 (General and except for Euro-OBD), AT-78 (EURO-OBD).]
The SELF-DIAGNOSIS results will be as follows:
The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
TORQUE CONVERTER SERVICENJAT0247S02The torque converter should be replaced under any of the following conditions:
+External leaks in the hub weld area.
+Converter hub is scored or damaged.
+Converter pilot is broken, damaged or fits poorly into crankshaft.
+Steel particles are found after flushing the cooler and cooler lines.
+Pump is damaged or steel particles are found in the converter.
+Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
+Converter is contaminated with engine coolant containing antifreeze.
+Internal failure of stator roller clutch.
+Heavy clutch debris due to overheating (blue converter).
+Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged Ð indicates that lining material came from converter.
PRECAUTIONS
Precautions (Cont'd)
AT-9
SAT014K
If the DTC is being detected currently, the time data will be ª0º.
SAT015K
If a 1st trip DTC is stored in the ECM, the time data will be ª1tº.
SAT016K
Freeze Frame Data and 1st Trip Freeze Frame DataNJAT0254S0101The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
detail, refer to EC-83, ªCONSULT-IIº.
Only one set of freeze frame data (either 1st trip freeze frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM.
The ECM has the following priorities to update the data.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
EURO-OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-51
SBR686C
Precautions
PRECAUTIONSNJAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
KV38106800
Differential side oil seal
protector
NT147
Installing drive shaft
KV38106800
COMMERCIAL SERVICE TOOLSNJAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT AXLE
Precautions
AX-2
SBR686C
Precautions
PRECAUTIONSNJAX0022+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0032
Tool number
Tool nameDescription
KV40104710
Drift
NT474
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ST3072000
Drift
NT115
Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
COMMERCIAL SERVICE TOOLSNJAX0024
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
REAR AXLE
Precautions
AX-22
DTC P0100 MASS AIR FLOW SENSOR (MAFS)......187
Component Description ...........................................187
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................187
ECM Terminals and Reference Value .....................187
On Board Diagnosis Logic.......................................187
Fail-safe Mode .........................................................188
DTC Confirmation Procedure ..................................188
Wiring Diagram ........................................................189
Diagnostic Procedure ..............................................191
Component Inspection .............................................193
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR......................................................................194
Component Description ...........................................194
On Board Diagnosis Logic.......................................195
DTC Confirmation Procedure ..................................195
Wiring Diagram ........................................................196
Diagnostic Procedure ..............................................198
Component Inspection .............................................200
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR......................................................................201
Component Description ...........................................201
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................201
On Board Diagnosis Logic.......................................201
Fail-safe Mode .........................................................202
DTC Confirmation Procedure ..................................202
Wiring Diagram ........................................................203
Diagnostic Procedure ..............................................205
Component Inspection .............................................206
DTC P0120 THROTTLE POSITION SENSOR...........207
Component Description ...........................................207
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................207
ECM Terminals and Reference Value .....................208
On Board Diagnosis Logic.......................................208
Fail-safe Mode .........................................................208
DTC Confirmation Procedure ..................................208
Wiring Diagram ........................................................210
Diagnostic Procedure ..............................................212
Component Inspection .............................................214
DTC P0130 HEATED OXYGEN SENSOR 1
(FRONT) (CIRCUIT).....................................................216
Component Description ...........................................216
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................216
ECM Terminals and Reference Value .....................216
On Board Diagnosis Logic.......................................217
DTC Confirmation Procedure ..................................217
Overall Function Check ...........................................218
Wiring Diagram ........................................................219
Diagnostic Procedure ..............................................221Component Inspection .............................................222
DTC P0131 HEATED OXYGEN SENSOR 1
(FRONT) (LEAN SHIFT MONITORING).....................224
Component Description ...........................................224
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................224
ECM Terminals and Reference Value .....................224
On Board Diagnosis Logic.......................................225
DTC Confirmation Procedure ..................................225
Overall Function Check ...........................................226
Diagnostic Procedure ..............................................226
Component Inspection .............................................228
DTC P0132 HEATED OXYGEN SENSOR 1
(FRONT) (RICH SHIFT MONITORING)......................230
Component Description ...........................................230
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................230
ECM Terminals and Reference Value .....................230
On Board Diagnosis Logic.......................................231
DTC Confirmation Procedure ..................................231
Overall Function Check ...........................................232
Diagnostic Procedure ..............................................232
Component Inspection .............................................234
DTC P0133 HEATED OXYGEN SENSOR 1
(FRONT).......................................................................236
Component Description ...........................................236
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................236
ECM Terminals and Reference Value .....................236
On Board Diagnosis Logic.......................................237
DTC Confirmation Procedure ..................................237
Overall Function Check ...........................................238
Wiring Diagram ........................................................239
Diagnostic Procedure ..............................................241
Component Inspection .............................................243
DTC P0134 HEATED OXYGEN SENSOR 1
(FRONT) (HIGH VOLTAGE)........................................245
Component Description ...........................................245
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................245
ECM Terminals and Reference Value .....................245
On Board Diagnosis Logic.......................................246
DTC Confirmation Procedure ..................................246
Wiring Diagram ........................................................247
Diagnostic Procedure ..............................................249
Component Inspection .............................................250
DTC P0135 HEATED OXYGEN SENSOR 1
(FRONT) HEATER.......................................................252
Description ...............................................................252
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................252
ECM Terminals and Reference Value .....................252
CONTENTS(Cont'd)
EC-2
ECM Terminals and Reference Value .....................578
Wiring Diagram ........................................................579
Diagnostic Procedure - Load Signal - .....................583
Diagnostic Procedure - Heater Control Panel
(Fan Switch) - ..........................................................589
Component Inspection .............................................590
MI & DATA LINK CONNECTORS..............................591
Wiring Diagram ........................................................591
SERVICE DATA AND SPECIFICATIONS (SDS).......593
Fuel Pressure Regulator..........................................593
Idle Speed and Ignition Timing ................................593
Mass Air Flow Sensor..............................................593
Intake Air Temperature Sensor ................................593
Engine Coolant Temperature Sensor ......................593
Throttle Position Sensor ..........................................593
Heated Oxygen Sensor 1 Heater (Front) ................593
Heated Oxygen Sensor 2 Heater (Rear).................593
Fuel Tank Temperature Sensor (Where Fitted) .......594
EGR Volume Control Valve (Where Fitted) .............594
EGR Temperature Sensor (Where Fitted) ...............594
EVAP Canister Purge Volume Control Valve ..........594
IACV-AAC Valve ......................................................594
Injector .....................................................................594
Ignition Coil with Power Transistor ..........................594
Condenser ...............................................................594
Fuel Pump ...............................................................594
Crankshaft Position Sensor (POS) ..........................595
Camshaft Position Sensor (PHASE) .......................595
YD
TROUBLE DIAGNOSIS - INDEX................................596
Alphabetical & P No. Index for DTC .......................596
PRECAUTIONS...........................................................598
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...........598
Engine Fuel & Emission Control System ................599
Precautions ..............................................................600
Wiring Diagrams and Trouble Diagnosis .................601
PREPARATION...........................................................602
Special Service Tools ..............................................602
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.......................................................................603
Engine Control Component Parts Location .............603
Circuit Diagram ........................................................606
System Diagram ......................................................608
System Chart ...........................................................609
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION.............................................610
Fuel Injection Control System .................................610
Fuel Injection Timing Control System...................... 611
Air Conditioning Cut Control ....................................612Fuel Cut Control (at no load & high engine
speed) ......................................................................612
Crankcase Ventilation System .................................613
BASIC SERVICE PROCEDURE.................................614
Injection Tube and Injection Nozzle ........................614
Electronic Control Fuel Injection Pump ...................618
Fuel Filter .................................................................625
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION.............................................................627
DTC and MI Detection Logic ...................................627
Diagnostic Trouble Code (DTC) ..............................627
Malfunction Indicator (MI) ........................................628
CONSULT-II .............................................................632
TROUBLE DIAGNOSIS - INTRODUCTION................637
Introduction ..............................................................637
Work Flow ................................................................639
TROUBLE DIAGNOSIS - BASIC INSPECTION.........641
Basic Inspection.......................................................641
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION.............................................................646
Symptom Matrix Chart .............................................646
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................656
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................658
ECM Terminals and Reference Value .....................659
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT.....................................................................665
Description ...............................................................665
Diagnostic Procedure ..............................................665
TROUBLE DIAGNOSIS FOR POWER SUPPLY........666
Main Power Supply and Ground Circuit ..................666
DTC P0100 MASS AIR FLOW SEN...........................673
Component Description ...........................................673
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................673
ECM Terminals and Reference Value .....................673
On Board Diagnosis Logic.......................................673
DTC Confirmation Procedure ..................................673
Wiring Diagram ........................................................675
Diagnostic Procedure ..............................................677
DTC P0115 COOLANT TEMP SEN............................680
Description ...............................................................680
On Board Diagnosis Logic.......................................680
DTC Confirmation Procedure ..................................680
Wiring Diagram ........................................................682
Diagnostic Procedure ..............................................683
DTC P0120 ACCEL POS SENSOR............................685
Description ...............................................................685
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................685
ECM Terminals and Reference Value .....................685
CONTENTS(Cont'd)
EC-7
Diagnostic Procedure ..............................................790
DTC P1603 ECM 12, DTC P1607 ECM 2...................792
Description ...............................................................792
On Board Diagnosis Logic.......................................792
DTC Confirmation Procedure ..................................792
Diagnostic Procedure ..............................................793
DTC P1620 ECM RLY.................................................794
ECM Terminals and Reference Value .....................794
On Board Diagnosis Logic.......................................794
DTC Confirmation Procedure ..................................794
Wiring Diagram ........................................................795
Diagnostic Procedure ..............................................797
DTC P1621 ECM 15....................................................799
Description ...............................................................799
On Board Diagnosis Logic.......................................799
DTC Confirmation Procedure ..................................799
Diagnostic Procedure ..............................................800
DTC P1660 BATTERY VOLTAGE..............................801
On Board Diagnosis Logic.......................................801
DTC Confirmation Procedure ..................................801
Diagnostic Procedure ..............................................801
DTC P1690 P5.PUMP C/MODULE.............................803
Description ...............................................................803
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................803
ECM Terminals and Reference Value .....................804
On Board Diagnosis Logic.......................................804
DTC Confirmation Procedure ..................................804
Diagnostic Procedure ..............................................805
GLOW CONTROL SYSTEM.......................................806
Description ...............................................................806
ECM Terminals and Reference Value .....................807Wiring Diagram ........................................................808
Diagnostic Procedure ..............................................809
EGR VOLUME CONTROL SYSTEM..........................815
Description ...............................................................815
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................816
ECM Terminals and Reference Value .....................816
Wiring Diagram ........................................................817
Diagnostic Procedure ..............................................819
START SIGNAL...........................................................823
Wiring Diagram ........................................................823
Diagnostic Procedure ..............................................824
PARK/NEUTRAL POSITION (PNP) SWITCH
(WHERE FITTED)........................................................826
Description ...............................................................826
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................826
ECM Terminals and Reference Value .....................826
Wiring Diagram ........................................................827
Diagnostic Procedure ..............................................828
AIR CONDITIONER CONTROL..................................830
Wiring Diagram ........................................................830
MI & DATA LINK CONNECTORS..............................831
Wiring Diagram ........................................................831
SERVICE DATA AND SPECIFICATIONS (SDS).......834
General Specifications .............................................834
Injection Nozzle .......................................................834
Engine Coolant Temperature Sensor ......................834
Crankshaft Position Sensor (TDC) ..........................834
Glow Plug ................................................................834
Accelerator Position Sensor ....................................834
EGR Volume Control Valve .....................................834
CONTENTS(Cont'd)
EC-9
Alphabetical & P No. Index for DTCNJEC0001Check if the vehicle is a model with the Euro-OBD (E-OBD) system or not by referring to the ªType approval
numberº on the identification plate.
Refer to GI-40, ªIDENTIFICATION PLATEº.
Type approval number Model
Available With Euro-OBD system
Not available Without Euro-OBD system
MODELS WITH EURO-OBD SYSTEMNJEC0001S03Alphabetical Index for DTCNJEC0001S0301
Items
(CONSULT-II screen terms)DTC*6
Reference page
CONSULT-II
GST*2ECM*1*7
Unable to access ECM Ð Ð EC-154
AIR TEMP SEN/CIRC P0110 0110 EC-194
A/T 1ST GR FNCTN P0731 0731 AT-204
A/T 2ND GR FNCTN P0732 0732 AT-211
A/T 3RD GR FNCTN P0733 0733 AT-217
A/T 4TH GR FNCTN P0734 0734 AT-223
A/T DIAG COMM LINE P1605 1605 EC-434
ATF TEMP SEN/CIRC P0710 0710 AT-189
CMP SEN/CIRCUIT P0340 0340 EC-335
CLOSED TP SW/CIRC*7 P0510 0510 EC-385
COOLANT T SEN/CIRC*3 P0115 0115 EC-201
CKP SEN/CIRCUIT P0335 0335 EC-328
CYL 1 MISFIRE P0301 0301 EC-318
CYL 2 MISFIRE P0302 0302 EC-318
CYL 3 MISFIRE P0303 0303 EC-318
CYL 4 MISFIRE P0304 0304 EC-318
ECM P0605 0605 EC-391
EGR SYSTEM*7 P0400 0400 EC-343
EGR SYSTEM*7 P1402 1402 EC-425
EGR TEMP SEN/CIRC*7 P1401 1401 EC-418
EGR VOL CON/V CIR*7 P0403 0403 EC-352
ENGINE SPEED SIG P0725 0725 AT-200
ENG OVER TEMP P1217 1217 EC-406
FUEL SYS-LEAN/BK1 P0171 0171 EC-297
FUEL SYS-RICH/BK1 P0172 0172 EC-305
FUEL TEMP SEN/CIRC*7 P0180 0180 EC-313
HO2S1 HTR (B1) P0135 0135 EC-252
HO2S1 (B1) P0130 0130 EC-216
TROUBLE DIAGNOSIS Ð INDEXQG
Alphabetical & P No. Index for DTC
EC-10