2001 NISSAN ALMERA Service Manual

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Page 2705 of 2898

NISSAN ALMERA 2001 Service Manual Available Snap Rings=NJMT00271ST & 2ND SYNCHRONIZER HUB (AT MAINSHAFT)NJMT0027S01
Allowable clearance 0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)

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NISSAN ALMERA 2001 Service Manual Available Shims=NJMT0029Ð INPUT SHAFT END PLAY AND MAINSHAFT AND DIFFERENTIAL SIDE BEARING PRELOAD AND
ADJUSTING SHIM
BEARING PRELOAD AND END PLAYNJMT0029S01Unit: mm (in)
Mainshaft bearing preload 0.

Available Shims=NJMT0029Ð INPUT SHAFT END PLAY AND MAINSHAFT AND DIFFERENTIAL SIDE BEARING PRELOAD AND
ADJUSTING SHIM
BEARING PRELOAD AND END PLAYNJMT0029S01Unit: mm (in)
Mainshaft bearing preload 0.06 - 0.11 (0.0024 - 0.0043)
Input shaft end play0 - 0.05 (0 - 0.0020)
Differential side bearing preload 0.40 - 0.45 (0.0157 - 0.0177)
TOTAL TURNING TORQUE (NEW BEARING)NJMT0029S02Unit: N´m (kg-cm, in-lb)
Total turning torque (new bearing) 8.8 - 21.6 (90 - 220, 78 - 191)
MAINSHAFT BEARING ADJUSTING SHIMNJMT0029S03
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)32139-03E11
32139-03E00
32139-03E01
32139-03E12
32139-03E02
32139-03E03
32139-03E04
32139-03E05
32139-03E06
32139-03E07
32139-03E08
32139-03E13
*: Always check with the Parts Department for the latest parts information.
TABLE FOR SELECTING MAINSHAFT BEARING ADJUSTING SHIM(S)NJMT0029S04Unit: mm (in)
Dimension ªCº Suitable shim(s)
0.30 - 0.34 (0.0118 - 0.0134)
0.34 - 0.38 (0.0134 - 0.0150)
0.38 - 0.42 (0.0150 - 0.0165)
0.42 - 0.46 (0.0165 - 0.0181)
0.46 - 0.50 (0.0181 - 0.0197)
0.50 - 0.54 (0.0197 - 0.0213)
0.54 - 0.58 (0.0213 - 0.0228)
0.58 - 0.62 (0.0228 - 0.0244)
0.62 - 0.66 (0.0244 - 0.0260)
0.66 - 0.70 (0.0260 - 0.0276)
0.70 - 0.74 (0.0276 - 0.0291)
0.74 - 0.78 (0.0291 - 0.0307)
0.78 - 0.82 (0.0307 - 0.0323)
0.82 - 0.86 (0.0323 - 0.0339)
0.86 - 0.90 (0.0339 - 0.0354)
0.90 - 0.94 (0.0354 - 0.0370)
0.94 - 0.98 (0.0370 - 0.0386)
0.98 - 1.02 (0.0386 - 0.0402)
1.02 - 1.06 (0.0402 - 0.0417)
1.06 - 1.10 (0.0417 - 0.0433)
1.10 - 1.14 (0.0433 - 0.0449)
1.14 - 1.18 (0.0449 - 0.0465)
1.18 - 1.22 (0.0465 - 0.0480)
1.22 - 1.26 (0.0480 - 0.0496)
1.26 - 1.30 (0.0496 - 0.0512)
1.30 - 1.34 (0.0512 - 0.0528)
1.34 - 1.38 (0.0528 - 0.0543)
1.38 - 1.42 (0.0543 - 0.0559)
1.42 - 1.46 (0.0559 - 0.0575)
1.46 - 1.50 (0.0575 - 0.0591)0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.40 + 0.44 (0.0157 + 0.0173)
0.44 + 0.44 (0.0173 + 0.0173)
0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Shims
MT-134

Page 2707 of 2898

NISSAN ALMERA 2001 Service Manual INPUT SHAFT BEARING ADJUSTING SHIMNJMT0029S05
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.028

INPUT SHAFT BEARING ADJUSTING SHIMNJMT0029S05
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)32225-08E00
32225-08E01
32225-08E02
32225-08E03
32225-08E04
32225-08E05
32225-08E06
32225-08E07
32225-08E08
32225-08E09
32225-08E10
32225-08E11
*: Always check with the Parts Department for the latest parts information.
TABLE FOR SELECTING INPUT SHAFT BEARING ADJUSTING SHIM(S)NJMT0029S06Unit: mm (in)
Dial indicator indication Suitable shim(s)
0.65 - 0.69 (0.0256 - 0.0272)
0.69 - 0.73 (0.0272 - 0.0287)
0.73 - 0.77 (0.0287 - 0.0303)
0.77 - 0.81 (0.0303 - 0.0319)
0.81 - 0.85 (0.0319 - 0.0335)
0.85 - 0.89 (0.0335 - 0.0350)
0.89 - 0.93 (0.0350 - 0.0366)
0.93 - 0.97 (0.0366 - 0.0382)
0.97 - 1.01 (0.0382 - 0.0398)
1.01 - 1.05 (0.0398 - 0.0413)
1.05 - 1.09 (0.0413 - 0.0429)
1.09 - 1.13 (0.0429 - 0.0445)
1.13 - 1.17 (0.0445 - 0.0461)
1.17 - 1.21 (0.0461 - 0.0476)
1.21 - 1.25 (0.0476 - 0.0492)
1.25 - 1.29 (0.0492 - 0.0508)
1.29 - 1.33 (0.0508 - 0.0524)
1.33 - 1.37 (0.0524 - 0.0539)
1.37 - 1.41 (0.0539 - 0.0555)
1.41 - 1.45 (0.0555 - 0.0571)
1.45 - 1.49 (0.0571 - 0.0587)
1.49 - 1.53 (0.0587 - 0.0602)
1.53 - 1.57 (0.0602 - 0.0618)
1.57 - 1.61 (0.0618 - 0.0634)
1.61 - 1.65 (0.0634 - 0.0650)
1.65 - 1.69 (0.0650 - 0.0665)0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.40 + 0.44 (0.0157 + 0.0173)
0.44 + 0.44 (0.0173 + 0.0173)
0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)
0.80 + 0.80 (0.0315 + 0.0315)
0.44 + 1.20 (0.0173 + 0.0472)
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMNJMT0029S07
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
1.20 (0.0472)38453-96E00
38453-96E01
38453-96E02
38453-96E03
38453-96E04
38453-96E05
38453-96E06
38453-96E07
38453-96E08
38453-96E09
38453-96E10
38453-96E11
38453-96E12
38453-96E13
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Shims (Cont'd)
MT-135

Page 2708 of 2898

NISSAN ALMERA 2001 Service Manual TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S)=NJMT0029S08Unit: mm (in)
Dial indicator deflection Suitable shim(s)
0.47 - 0.51 (0.0185 - 0.0201)
0.51 - 0.55 (0.0201 - 0.0217)
0.55 - 0

Page 2709 of 2898

NISSAN ALMERA 2001 Service Manual RESTRAINT SYSTEM
SECTION
RS
CONTENTS
SEAT BELTS...................................................................3
Precautions ..................................................................3
SUPP

RESTRAINT SYSTEM
SECTION
RS
CONTENTS
SEAT BELTS...................................................................3
Precautions ..................................................................3
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
²AIR BAG²AND²SEAT BELT PRE-TENSIONER²
........3
PRECAUTION FOR SEAT BELT SERVICE..................3
Maintenance ................................................................4
Front Seat Belt.............................................................5
REMOVAL AND INSTALLATION/4-DOOR SEDAN.......5
REMOVAL AND INSTALLATION/5-DOOR
HATCHBACK
.............................................................7
REMOVAL AND INSTALLATION/3-DOOR
HATCHBACK
.............................................................9
Rear Seat Belt ........................................................... 11
REMOVAL AND INSTALLATION/4-DOOR SEDAN
WITH 2-POINT TYPE REAR CENTER SEAT BELT
.... 11
REMOVAL AND INSTALLATION/4-DOOR SEDAN
WITH 3-POINT TYPE REAR CENTER SEAT BELT
....13
REMOVAL AND INSTALLATION/HATCHBACK..........15
ISO Fix Child Restraint Anchor .................................18
REMOVAL AND INSTALLATION...............................18
Tether Anchor Plate ...................................................19
REMOVAL AND INSTALLATION...............................19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS).........20
Precautions ................................................................20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
²AIR BAG²AND²SEAT BELT PRE-TENSIONER²
......20
PRECAUTIONS FOR SRS²AIR BAG²AND²SEAT
BELT PRE-TENSIONER²SERVICE
...........................20
WIRING DIAGRAMS AND TROUBLE DIAGNOSIS.....20
Preparation ................................................................21
SPECIAL SERVICE TOOLS......................................21
COMMERCIAL SERVICE TOOL................................22
SRS Configuration .....................................................22
Seat Belt Pre-tensioner with Load Limiter.................23
Built-in Type Side Air Bag..........................................23
SRS Component Parts Location ...............................24
Maintenance Items ....................................................25
Diagnosis Sensor Unit ...............................................26
REMOVAL AND INSTALLATION...............................26
Front Seat Belt Pre-tensioner ....................................27
REMOVAL AND INSTALLATION...............................27Side Air Bag (Satellite) Sensor ..................................27
REMOVAL AND INSTALLATION...............................27
Driver Air Bag Module and Spiral Cable ...................29
REMOVAL AND INSTALLATION/WITH 4-SPOKE
STEERING WHEEL
.................................................29
REMOVAL...............................................................29
INSTALLATION........................................................31
REMOVAL AND INSTALLATION/WITH 3-SPOKE
STEERING WHEEL
.................................................32
REMOVAL...............................................................32
INSTALLATION........................................................34
Front Passenger Air Bag Module ..............................35
REMOVAL...............................................................35
INSTALLATION........................................................36
Front Side Air Bag Module/4-door Sedan .................36
REMOVAL...............................................................36
INSTALLATION........................................................37
Front Side Air Bag Module/Hatchback ......................38
REMOVAL...............................................................38
INSTALLATION........................................................39
Disposal of Air Bag Module and Seat Belt Pre-
tensioner ....................................................................40
CHECKING DEPLOYMENT TOOL.............................40
DEPLOYMENT PROCEDURES FOR AIR BAG
MODULE (OUTSIDE OF VEHICLE)
...........................41
DEPLOYMENT PROCEDURES FOR SEAT BELT
PRE-TENSIONER (OUTSIDE OF VEHICLE)
..............45
DEPLOYMENT OF AIR BAG MODULE AND SEAT
BELT PRE-TENSIONER WHILE MOUNTED IN
VEHICLE
.................................................................46
DISPOSING OF AIR BAG MODULE AND SEAT
BELT PRE-TENSIONER
...........................................46
Trouble Diagnoses Introduction.................................47
DIAGNOSIS FUNCTION...........................................47
DIAGNOSIS MODE FOR CONSULT-II.......................48
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II
...................................................49
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITHOUT CONSULT-II
............................................49
HOW TO ERASE SELF-DIAGNOSIS RESULTS.........49

Page 2710 of 2898

NISSAN ALMERA 2001 Service Manual How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................51
INFORMATION FROM CUSTOMER..........................51
PRELIMINARY CHECK.............

Page 2711 of 2898

NISSAN ALMERA 2001 Service Manual Precautions
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ªAIR BAGº AND ªSEAT BELT
PRE-TENSIONERº
NJRS0001The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along wit

Precautions
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ªAIR BAGº AND ªSEAT BELT
PRE-TENSIONERº
NJRS0001The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS composition which is available to NISSAN MODEL N16 is as follows (The composition
varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTION FOR SEAT BELT SERVICENJRS0002CAUTION:
+Before removing the seat belt pre-tensioner assembly, turn the ignition switch off, disconnect both
battery cables and wait at least 3 minutes.
+Do not use electrical test equipment for seat belt pre-tensioner connector.
+After replacing or reinstalling seat belt pre-tensioner assembly, or reconnecting seat belt pre-ten-
sioner connector, check the system function. Refer to ªSRS Operation Checkº for details. (RS-59)
+Do not use disassemble buckle or seat belt assembly.
+Replace anchor bolts if they are deformed or worn out.
+Never oil tongue and buckle.
+If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
+If webbing is cut, frayed, or damaged, replace seat belt assembly.
+When replacing seat belt assembly, use a genuine seat belt assembly.
After A CollisionNJRS0002S01WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the
collision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioner
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt assembly (including anchor bolts) if:
+The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).
+The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide, etc.)
+The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for dam-
age or distortion and repair as necessary before installing a new seat belt assembly.
+Anchor bolts are deformed or worn out.
+The seat belt pre-tensioner should be replaced even if the seat belts are not in use during the collision in
which the air bags are deployed.
SEAT BELTS
Precautions
RS-3

Page 2712 of 2898

NISSAN ALMERA 2001 Service Manual MaintenanceNJRS0055
SRS888
SEAT BELTS
Maintenance
RS-4

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