1996 SUBARU LEGACY Service Repair Manual

Page 817 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0088A
B: ASSEMBLY
1) Assemble sleeve and hub assembly for 3rd-4th and, 5th
and high-low synchronizing.
NOTE:
Position open ends of spring 120°apart.

A: Two holes for discrimination (3rd-4th hub)

Page 818 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0650
5) Drive ball bearing1onto the rear section of transmis-
sion main shaft using ST1, ST2 and a press.
ST1 899714110 REMOVER
ST2 499877000 RACE 4-5 INSTALLER
B3M0091A
6) Using the same tools as

Page 819 of 2890

SUBARU LEGACY 1996  Service Repair Manual 8. Center Differential (AWD Model)
A: DISASSEMBLY
B3M0288A
1) Remove snap ring1(Inner-110) using flat bladed
screwdriver.
2) Remove center differential cover
2.
3) Remove snap ring
4and roller bear

Page 820 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0337
B: ASSEMBLY
Assembly is in the reverse order of disassembly.
Do the following:
Install thrust washer with chamfered side of inner perim-
eter facing the side gear.
Install adjusting washer w

Page 821 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0666
9. Front Differential
A: DISASSEMBLY
1) Remove right and left snap rings1from differential,
and then remove two axle drive shafts
2.
NOTE:
During reassembly, reinstall each axle drive shaft

Page 822 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0668
5) Remove roller bearing using ST.
ST 399527700 PULLER SET
B3M0099A
B: ASSEMBLY
1) Install bevel gear and bevel pinion together with
washers, and insert pinion shaft
1.
NOTE:
Face the chamfer

Page 823 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0666
3) Align pinion shaft and differential case at their holes,
and drive straight pin
5into holes from the hypoid driven
gear side, using ST.
ST 899904100 REMOVER
NOTE:
Lock straight pin after i

Page 824 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0100
6) Position drive axle shaft in differential case and hold it
with outer snap ring (28). Using a thickness gauge, mea-
sure clearance between the shaft and case is within speci-
fications.
Cle