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2) Install camshaft sprockets, timing belt and related parts.
B2M0702
B2M0703
3) Install engine coolant pipe.
CAUTION:
Use new gaskets.
45
2-3bSERVICE PROCEDURE
4. Cylinder Head
Page 434 of 2890
G2M0774
4) Install intake manifold.
CAUTION:
Use new gaskets.
5) Install coolant filler tank.
6) Install crankshaft position sensor, camshaft position
sensor and knock sensor. Use dry compressed air to
remove foreign particles before installing sensors.
7) Connect each connector and/or install connector
bracket.
8) Connect hoses and tubes to cylinder block.
9) Install brackets, generator and air conditioner compres-
sor.
10) Install V-belt.
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2-3bSERVICE PROCEDURE
4. Cylinder Head
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5. Cylinder Block
A: REMOVAL
1. RELATED PARTS
1) Remove timing belt, camshaft sprockets and related
parts.
B2M0702
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2-3bSERVICE PROCEDURE
5. Cylinder Block
Page 436 of 2890
2) Remove rocker cover, camshafts and related parts.
G2M0743
48
2-3bSERVICE PROCEDURE
5. Cylinder Block
Page 437 of 2890
3) Remove cylinder heads.
B2M0770A
49
2-3bSERVICE PROCEDURE
5. Cylinder Block
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2. OIL PUMP AND ENGINE COOLANT PUMP
B2M0705A
1) Remove housing cover.
50
2-3bSERVICE PROCEDURE
5. Cylinder Block
Page 439 of 2890
B2M0706A
2) Remove drive plate.
To lock crankshaft use ST.
ST 498497100 CRANKSHAFT STOPPER
3) Remove oil separator cover.
4) Remove engine coolant pipe.
5) Remove engine coolant pump.
G2M0162
6) Remove oil pump from cylinder block.
Use a flat-bladed screwdriver as shown in Figure when
removing oil pump.
CAUTION:
Be careful not to scratch the mating surface of cylin-
der block and oil pump.
G2M0163
7) Removal of oil pan
(1) Turn cylinder block with #2 and #4 piston sides
facing upward.
(2) Remove bolts which secure oil pan to cylinder
block.
(3) Insert a oil pan cutter blade between cylinder block-
to-oil pan clearance and remove oil pan.
CAUTION:
Do not use a screwdriver or similar tool in place of oil-
pan cutter.
8) Remove oil strainer stay.
9) Remove oil strainer.
10) Remove baffle plate.
11) Remove oil filter.
51
2-3bSERVICE PROCEDURE
5. Cylinder Block
Page 440 of 2890
B: DISASSEMBLY
1. PISTON PIN AND CYLINDER BLOCK
CONNECTING BOLT
G2M0164
1) Remove service hole cover and service hole plugs
using hexagon wrench (14 mm).
G2M0165
2) Rotate crankshaft to bring #1 and #2 pistons to bottom
dead center position, then remove piston circlip through
service hole of #1 and #2 cylinders.
52
2-3bSERVICE PROCEDURE
5. Cylinder Block