Page 665 of 2890
2. 2200 cc AWD MODEL
B2M0974A
8
2-8COMPONENT PARTS
2. Fuel Line
Page 666 of 2890

1Clamp
2Fuel delivery hose A
3Fuel filter bracket
4Fuel filter holder
5Fuel filter cup
6Fuel filter
7Evaporation hose
8Clip
9Fuel delivery hose B
10Fuel return hose
11Roll over valve
12Roll over valve bracket
13Evaporation hose H
14Evaporation hose I
15Evaporation pipe B
16Canister hose A
17Canister hose B
18Canister holder
19Canister upper bracket
20Cushion rubber
21Canister lower bracket
22Canister
23Fuel pipe ASSY
24Fuel filler valve
25Fuel filler pipe
26Packing
27Ring A
28Ring B
29Fuel filler cap
30Fuel filler pipe protector
31Fuel tank pressure sensor
32Fuel tank pressure sensor hose A
33Fuel tank pressure sensor bracket
34Grommet
35Fuel tank pressure sensor hose B
36Air ventilator hose A
37Air ventilator pipe A
38Air ventilator hose B
39Air ventilator pipe B
40Air ventilator pipe protector
41Vent control solenoid valve
42Vent control solenoid valve hose
43Air filter hose A
44Air filter hose B
45Air filter
46Tapping screw
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 23±7 (2.3±0.7, 17±5.1)
T2: 25±7 (2.5±0.7, 18±5.1)
9
2-8COMPONENT PARTS
2. Fuel Line
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1. Precautions
WARNING:
Place “No fire” signs near the working area.
Disconnect ground terminal from battery.
Be careful not to spill fuel on the floor.
G2M0340
A: RELEASING OF FUEL PRESSURE
1) Take off floor mat.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Start the engine, and run it until it stalls.
5) After the engine stalls, crank it for five more seconds.
6) Turn ignition switch OFF.
G2M0340
B: DRAINING OF FUEL
1) Remove rear seat and seat back.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Release fuel pressure.
10
2-8SERVICE PROCEDURE
1. Precautions
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B2M0048A
5) Disconnect fuel delivery hose1and return hose2.
6) Disconnect jet pump hose
3. (AWD model)
G2M0343
7) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
8) Take off fuel pump from fuel tank.
G2M0345
9) Drain fuel from fuel tank by using a hand pump.
WARNING:
Do not use a motor pump when draining fuel.
G2M0346
10) After draining fuel, reinstall fuel pump.
Tighten nuts in numerical sequence shown in Figure to
specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
11
2-8SERVICE PROCEDURE
1. Precautions
Page 669 of 2890
B2M0049
11) On AWD model, after removing fuel sub meter unit,
drain fuel from there.
WARNING:
Do not use a motor pump when draining fuel.
2. On-Car Services
A: MEASUREMENT OF FUEL PRESSURE
1) Release fuel pressure.
2) Connect connector to fuel pump.
G2M0347
3) Disconnect fuel delivery hoses from fuel filter, and con-
nect fuel pressure gauge.
G2M0348
4) Start the engine.
5) Measure fuel pressure while disconnecting pressure
regulator vacuum hose from collector chamber.
Fuel pressure:
235 — 265 kPa (2.4 — 2.7 kg/cm
2, 34 — 38 psi)
6) After connecting pressure regulator vacuum hose, mea-
sure fuel pressure.
Fuel pressure:
177 — 206 kPa (1.8 — 2.1 kg/cm
2, 26 — 30 psi)
WARNING:
Before removing fuel pressure gauge, release fuel
pressure.
NOTE:
If out of specification as measured at step 6), check or
replace pressure regulator and pressure regulator vacuum
hose.
12
2-8SERVICE PROCEDURE
1. Precautions - 2. On-Car Services
Page 670 of 2890
B2M0049
11) On AWD model, after removing fuel sub meter unit,
drain fuel from there.
WARNING:
Do not use a motor pump when draining fuel.
2. On-Car Services
A: MEASUREMENT OF FUEL PRESSURE
1) Release fuel pressure.
2) Connect connector to fuel pump.
G2M0347
3) Disconnect fuel delivery hoses from fuel filter, and con-
nect fuel pressure gauge.
G2M0348
4) Start the engine.
5) Measure fuel pressure while disconnecting pressure
regulator vacuum hose from collector chamber.
Fuel pressure:
235 — 265 kPa (2.4 — 2.7 kg/cm
2, 34 — 38 psi)
6) After connecting pressure regulator vacuum hose, mea-
sure fuel pressure.
Fuel pressure:
177 — 206 kPa (1.8 — 2.1 kg/cm
2, 26 — 30 psi)
WARNING:
Before removing fuel pressure gauge, release fuel
pressure.
NOTE:
If out of specification as measured at step 6), check or
replace pressure regulator and pressure regulator vacuum
hose.
12
2-8SERVICE PROCEDURE
1. Precautions - 2. On-Car Services
Page 671 of 2890
G2M0345
3. Fuel Tank
A: REMOVAL
1) Release fuel pressure.
2) Drain fuel from fuel tank.
G2M0382
3) Remove rear exhaust pipe.
(1) Lift-up the vehicle.
(2) Separate rear exhaust pipe from center exhaust
pipe.
(3) Separate rear exhaust pipe from muffler.
(4) Remove bracket from rubber cushion, and remove
exhaust pipe.
NOTE:
To facilitate the removal of parts, apply a coat of SUBARU
CRC5-56 (Part No. 004301003)
G2M0384
4) Remove muffler assembly.
NOTE:
To facilitate the removal of parts, apply a coat of SUBARU
CRC5-56 (Part No. 004301003)
G3M0059
5) Remove rear differential assembly. (AWD model)
(1) Remove rear axle shafts from rear differential
assembly.
(2) Remove rear differential front cover.
(3) Remove propeller shaft.
(4) Remove lower differential bracket.
(5) Set transmission jack under rear differential.
(6) Remove bolts which install rear differential onto
rear crossmember.
13
2-8SERVICE PROCEDURE
3. Fuel Tank
Page 672 of 2890
G4M0545
6) Remove rear crossmember. (AWD model)
G2M0353
7) Loosen clamp, and disconnect fuel filler hose from pipe.
8) Loosen clamp, and disconnect air vent hose from air
vent pipe.
1Fuel filler hose
2Air vent hose
B2M0310A
9) Loosen clip and clamps, and disconnect fuel delivery
hose
1, return hose2and evaporation hose3.
G2M0356
10) While holding fuel tank, remove bolts from bands and
dismount fuel tank.
WARNING:
A helper is required to perform step 10).
B: INSTALLATION
Installation is in the reverse order of removal. Do the fol-
lowing:
1) When installing fuel tank, have a helper hold fuel tank
while installing bands.
2) Before tightening band mounting bolts, connect fuel
system hoses.
14
2-8SERVICE PROCEDURE
3. Fuel Tank