1996 SUBARU LEGACY Service Repair Manual

Page 793 of 2890

SUBARU LEGACY 1996  Service Repair Manual B: ASSEMBLY
1. TRANSMISSION CASE
B3M0061A
A: To right hand transmission case
Tightening torque: N⋅m (kg-m, ft-lb)
T: 19.6±0.1 (2.00±0.015, 14.5±0.1)
B3M0062A
1) Position interlock plungers (5.56

Page 794 of 2890

SUBARU LEGACY 1996  Service Repair Manual 3) Install reverse arm fork spring, ball and interlock
plunger (5.56 x 19.6) to reverse fork rod arm
5. Insert
reverse fork rod
6into hole in reverse fork rod arm5, and
hold it with outer snap ring

Page 795 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0063
(2) After installing a suitable reverse shifter lever, shift
into neutral. Using a thickness gauge, measure clear-
ance between reverse idler gear and transmission case
wall and adjust with wa

Page 796 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0552
9) Position balls17, checking ball springs18and gaskets

19into 3-4 and 1-2 rod holes, and install plugs20.
CAUTION:
Replace gasket with a new one.
G3M0547
10) Installation of speedometer

Page 797 of 2890

SUBARU LEGACY 1996  Service Repair Manual 2. COMBINATION OF TRANSMISSION CASE
B3M0356A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 25 (2.5, 18)
T2: 29±3 (3.0±0.3, 21.7±2.2)
G3M0554
1) Alignment marks/numbers on hypoid gear set1
The upper n

Page 798 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0064A
2) Adjustment of drive pinion shim2
(1) Place drive pinion shaft assembly on right hand
transmission main case without shim and tighten bear-
ing mounting bolts.
(2) Inspection and adjustmen

Page 799 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0557
3) Install differential assembly3on left hand transmission
case.
CAUTION:
Be careful not to fold the sealing lip of oil seal.
NOTE:
Wrap the left and right splined sections of axle shaft with

Page 800 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0066A
B3M0067A
B3M0068A
6) Selection of suitable 1st-2nd, 3rd-4th and 5th shifter
fork
Set transmission main shaft assembly and drive pinion
shaft assembly in position (so there is no clearance
bet