1996 SUBARU LEGACY Service Repair Manual

Page 809 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0618
6) Install lock washer (42 x 53 x 2). Install lock nut (42 x
13) and tighten to the specified torque using ST.
ST 499987300 SOCKET WRENCH (50)
Tightening torque:
245±10 N⋅m (25±1 kg-m, 181

Page 810 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0083A
3) Install drive pinion collar5, needle bearing6(25x30
x 20), adjusting washer No. 2
7(25 x 36 x 4), thrust bear-
ing
8(25 x 37.5 x 3), adjusting washer No. 19(25x36
x t) and differentia

Page 811 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0606
4) If starting torque is not within specified limit, select new
adjusting washer No. 1
2and recheck starting torque.
Adjusting washer No. 1
Part No. Thickness mm (in)
803025051 3.925 (0.1545)

Page 812 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0628
6. Drive Pinion Assembly (FWD Model)
A: DISASSEMBLY
1) Loosen lock nut using ST1 and ST2.
ST1 499987100 or 499987003 or 899984103 SOCKET
WRENCH (35)
ST2 899884100 HOLDER
NOTE:
Remove caulking

Page 813 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0077A
B: ASSEMBLY
1) Assemble gear and hub assembly.

A: 1st gear side

B: 2nd gear side

C: Flush surface

D: Stepped surface
NOTE:
Use new gear and hub assembly, if gear or hub have
been rep

Page 814 of 2890

SUBARU LEGACY 1996  Service Repair Manual 5) Measure outside diameter of 1st driven gear bushing to
determine suitable 1st driven gear.
Bushing outside diameter
mm (in)1st driven gear
41.983—41.996
(1.6529—1.6534)32231AA320
41.968—41.98

Page 815 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0640
10) Install ball bearing (29 x 74 x 38) on drive pinion shaft
with ST.
ST 499277100 INSTALLER
G3M0617
11) Position woodruff key in groove on the rear of drive
pinion shaft. Install 5th driven

Page 816 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0087A
7. Main Shaft Assembly
A: DISASSEMBLY
1) Put vinyl tape around main shaft splines to protect oil
seal from damage. Then pull out oil seal and needle bear-
ing by hand.
2) Remove lock nut from