Page 1225 of 2890
7. Hill Holder
G4M0359
1PHV cable
2Clamp
3Bracket A
4Pin
5Bushing
6Release fork
7Adjusting nut
8Snap pin
9Clip
10PHV (Pressure hold valve)
11Bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 3.4±1.0 (0.35±0.10, 2.5±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 33±4 (3.4±0.4, 24.6±2.9)
20
4-4COMPONENT PARTS
7. Hill Holder
Page 1226 of 2890
8. Parking (Hand) Brake
B4M0705A
1Parking brake lever
2Parking brake switch
3Lock nut
4Adjusting nut
5Equalizer
6Bracket
7Clamp
8Parking brake cable RH
9Cable guide
10Clamp
(Rear disc brake model only)
11Parking brake cable LH
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.9±1.5 (0.60±0.15, 4.3±1.1)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 32±10 (3.3±1.0, 24±7)
21
4-4COMPONENT PARTS
8. Parking (Hand) Brake
Page 1227 of 2890
9. ABS/TCS System
1. SENSOR AND CONTROL MODULE
B4M0706A
1Rear ABS sensor RH
2ABS spacer
3Rear ABS sensor LH
4ABS/TCS control module
5Front ABS sensor LH
6Front ABS sensor RH
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 32±10 (3.3±1.0, 24±7)
22
4-4COMPONENT PARTS
9. ABS/TCS System
Page 1228 of 2890
2. HYDRAULIC UNIT
B4M0707A
1ABS/TCS Hydraulic
control unit
2Rear-RH outlet
3Front-LH outlet
4Front-RH outlet
5Rear-LH outlet
6Secondary inlet
7Primary inlet
8Secondary suction line
9Primary suction line
10Bumper
11Bracket
12Pressure switch
13Valve relay
14Motor relay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 29±7 (3.0±0.7, 21.7±5.1)
T3: 32±10 (3.3±1.0, 24±7)
T4: 38±10 (3.8±1.0, 27±7)
T5: 3.1±1 (0.32±0.1, 2.3±0.7)
23
4-4COMPONENT PARTS
9. ABS/TCS System
Page 1229 of 2890
1. Front Disc Brake
B4M0065B
1Air bleeder screw
2Guide pin
3Guide pin boot
4Piston
5Piston seal
6Piston boot
7Lock pin boot
8Lock pin sleeve
9Caliper body
10Lock pin
11Housing
12Support
13Pad clip
14Outer shim
15Outer pad
16Inner pad
17Inner shim
18Shim
19Disc rotor
20Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 39±5 (4±0.5, 28.9±3.6)
T4: 78±10 (8.0±1.0, 58±7)
24
4-4SERVICE PROCEDURE
1. Front Disc Brake
Page 1230 of 2890

G4M0361
A: ON-CAR SERVICE
1. PAD
1) Remove lock pin.
2) Raise caliper body.
3) Remove pad.
G4M0362
4) Check pad thickness A.
Pad thickness
(including back metal)
mm (in)Standard value 17 (0.67)
Wear limit 7.5 (0.295)
CAUTION:
Always replace the pads for both the left and right
wheels at the same time. Also replace pad clips if they
are twisted or worn.
A wear indicator is provided on the inner disc brake
pad. If the pad wears down to such an extent that the
end of the wear indicator contacts the disc rotor, a
squeaking sound is produced as the wheel rotates. If
this sound is heard, replace the pad.
Replace pad if there is oil or grease on it.
G4M0363
5) Apply thin coat of PBC GREASE (Part No. 003607000)
to the frictional portion between pad and pad clip.
6) Install pads on support.
7) Install caliper body on support.
NOTE:
If it is difficult to push piston during pad replacement,
loosen air bleeder to facilitate work.
G4M0364
2. DISC ROTOR
1) Install disc rotor by tightening the five wheel nuts.
2) Set a dial gauge on the disc rotor. Turn disc rotor to
check runout.
NOTE:
Make sure that dial gauge is set 5 mm (0.20 in) inward of
rotor outer perimeter.
Disc rotor runout limit:
0.075 mm (0.0030 in)
25
4-4SERVICE PROCEDURE
1. Front Disc Brake
Page 1231 of 2890
G4M0365
3) Measure disc rotor thickness.
NOTE:
Make sure that micrometer is set 5 mm (0.20 in) inward of
rotor outer perimeter.
Disc rotor thickness A
mm (in)Standard
valueService
limitDisc outer dia.
24.0
(0.945)22.0
(0.866)260
(10.24)
G4M0503
B: REMOVAL
1) Remove union bolt and disconnect brake hose from
caliper body assembly.
G4M0366
2) Loosen lock pin.
G4M0367
3) Raise caliper body and move it toward vehicle center to
separate it from support.
G4M0368
4) Remove support from housing.
NOTE:
Remove support only when replacing it or the rotor. It need
not be removed when servicing caliper body assembly.
26
4-4SERVICE PROCEDURE
1. Front Disc Brake
Page 1232 of 2890

G4M0365
5) Remove disc rotor from hub.
NOTE:
If disc rotor seizes up within hub, drive disc rotor out by
installing an 8-mm bolt in holes B on the rotor.
6) Clean mud and foreign particles from caliper body
assembly and support.
C: DISASSEMBLY
1. EXCEPT 2500 cc AND OUTBACK (STEP ROOF)
MODEL
1) Clean mud and foreign particles from caliper body
assembly and support.
CAUTION:
Be careful not to allow foreign particles to enter inlet
(at brake hose connector).
G4M0371
2) Gradually supply compressed air via caliper body brake
hose to force piston out.
CAUTION:
Place a wooden block as shown in Figure to prevent
damage to piston.
Do not apply excessively high-pressure.
3) Remove piston boot.
4) Remove piston seal from caliper body cylinder.
5) Remove lock pin sleeve and boot from caliper body.
6) Remove guide pin boot.
2. 2500 cc AND OUTBACK (STEP ROOF) MODEL
1) Clean mud and foreign particles from caliper body
assembly and support.
CAUTION:
Be careful not to allow foreign particles to enter inlet
(at brake hose connector).
B4M0769A
2) Using a standard screwdriver, remove boot ring from
piston.
3) Remove boot from piston end.
27
4-4SERVICE PROCEDURE
1. Front Disc Brake