1996 SUBARU LEGACY Service Repair Manual

Page 777 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0043A
4) Remove reverse check sleeve5.
Disassembly procedure is as follows:
(1) Using a standard screwdriver, remove snap ring
A
(Inner-28).
NOTE:
Replace snap ring with a new one if deformed or

Page 778 of 2890

SUBARU LEGACY 1996  Service Repair Manual 3. EXTENSION
G3M0526
1) Remove extension cover2and shift bracket1.
2) Remove snap ring
4(Outer-30).
3) Remove transfer drive gear
5.
CAUTION:
Do not remove ball bearing unless replacing.
4) Remove

Page 779 of 2890

SUBARU LEGACY 1996  Service Repair Manual C: ASSEMBLY
1. EXTENSION
G3M0953
Tightening torque: N⋅m (kg-m, ft-lb)
T: 25±2 (2.5±0.2, 18.1±1.4)
1) Installation of ball bearing1and selection of snap ring

2(Inner-72)
(1) Attach ball bearing

Page 780 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0045A
2) Installation of transfer drive gear3
Press transfer drive gear into inner race of ball bearing.
B3M0046A
3) Selection of snap ring4(Outer-30)
(1) Install snap ring
4on transfer drive sh

Page 781 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0043A
2. TRANSFER CASE
Assembly of transfer case is in the reverse order of disas-
sembly. Do the following:
1) Assembly of reverse check sleeve
(1) Install reverse accent shaft
F, check camD, re

Page 782 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0042A
2) Installation of shifter arm1and selector arm8
Install shifter arm into the partition from the front while
inserting selector arm into the opening in reverse check
sleeve. Pass shaft thro

Page 783 of 2890

SUBARU LEGACY 1996  Service Repair Manual B3M0051A
(2) Measure depth“X”as shown in figure.

4Extension
(3) Calculate space“Y”using the following equation: Y
=X�W+0.24 mm (0.0094 in) [Thickness of gasket]
(4) Select suitable washer in

Page 784 of 2890

SUBARU LEGACY 1996  Service Repair Manual D: INSTALLATION
B3M0053A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 15.7±1.5 (1.6±0.15, 11.6±1.1)
T2: 19.6±1.5 (2.00±0.15, 14.5±1.1)
T3: 24.5±2.0 (2.50±0.20, 18.1±1.4)
1) Install transfer cas