1996 SUBARU LEGACY Service Repair Manual

Page 1129 of 2890

SUBARU LEGACY 1996  Service Repair Manual G4M0116
4) Press-fit dust seal into gearbox housing while tapping it
via a spanner or the like so that stepping between gearbox
and dust seal is normally 2 mm (0.08 in).
G4M0117
Depth: A
2 mm (0.08 in

Page 1130 of 2890

SUBARU LEGACY 1996  Service Repair Manual G4M0120
7) Bend lock washer using a chisel.
CAUTION:
Be careful not to scratch rack when bending lock
washer.
G4M0122
8) Rack and pinion backlash adjustment
(1) Loosen adjusting screw.
(2) Rotate inpu

Page 1131 of 2890

SUBARU LEGACY 1996  Service Repair Manual Make adjustment so that steering wheel can be rotated
fully from lock to lock without binding.
9) Check for service limit as per article of“Service limit”.
<Ref. to 4-3 [W3C1].> Make replacement

Page 1132 of 2890

SUBARU LEGACY 1996  Service Repair Manual G4M0126
14) If tie-rod end was removed, screw in lock nut and tie-
rod end to screwed portion of tie-rod, and tighten lock nut
temporarily in a position as shown in figure.
Installed tie-rod length: L

Page 1133 of 2890

SUBARU LEGACY 1996  Service Repair Manual 3) How to install the joint.
(1) Push the long yoke of the joint, all the way into the
serrated portion of the steering shaft, setting the bolt
hole in the cutout.
(2) Then pull the short yoke all way

Page 1134 of 2890

SUBARU LEGACY 1996  Service Repair Manual G4M0132
15) After adjusting toe-in and steering angle, tighten lock
nut on tie-rod end.
Tightening torque:
83±5 N⋅m (8.5±0.5 kg-m, 61.5±3.6 ft-lb)
CAUTION:
When adjusting toe-in, hold boot as sho

Page 1135 of 2890

SUBARU LEGACY 1996  Service Repair Manual 4. Steering Gearbox (Power Steering
System) [RHD model]
NOTE:
For disassembly and assembly of gearbox unit, refer to
section Control Valve (Power Steering Gearbox).
B4M0666A
Tightening torque: N⋅m (

Page 1136 of 2890

SUBARU LEGACY 1996  Service Repair Manual 1Dust cover

2Valve housing

3Y-packing

4Ball-bearing

5Spacer

6Pinion

7Shim

8Dust seal

9Clip

10Tie-rod end

11Clip

12Boot

13Wire

14Tie-rod RH

15Lock washer

16Sleeve
17Spri