1996 SUBARU LEGACY Service Repair Manual

Page 985 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0078
21) When replacing bearings, tap front bearing cup and
rear bearing cup in this order out of case by using a brass
bar.
D: INSPECTION
Wash all the disassembled parts clean, and examine them
fo

Page 986 of 2890

SUBARU LEGACY 1996  Service Repair Manual E: ASSEMBLY
1) Precautions for assembling
(1) Assemble in the reverse order of disassembling.
(2) Check and adjust each part during assembly.
(3) Keep the shims and washers in order, so that they
are

Page 987 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M1038
(4) Turn ST1 with hand to make it seated, and tighten
drive pinion nut while measuring the preload with spring
balance. Select preload adjusting washer and spacer
so that the specified preload

Page 988 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0083
3) Adjusting drive pinion height
Adjust drive pinion height with shim installed between rear
bearing cone and the back of pinion gear.
(1) Install ST1, ST2 and ST3, as shown in the figure,
and

Page 989 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0084
4) Install the selected pinion height adjusting shim on drive
pinion, and press the rear bearing cone into position with
ST.
ST 398177700 INSTALLER
G3M1039
5) Insert drive pinion1into differe

Page 990 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M0720
9) Press-fit companion flange with ST1 and ST2.
CAUTION:
Be careful not to damage bearing.
ST1 899874100 INSTALLER
ST2 399780104 WEIGHT
G3M1052
10) Install self-locking nut. Then tighten it wi

Page 991 of 2890

SUBARU LEGACY 1996  Service Repair Manual G3M1043
B3M0134A
14) Adjusting side bearing retainer shims
(1) The drive gear backlash and side bearing preload
can be determined by the side bearing retainer shim
thickness.
(2) When replacing differ

Page 992 of 2890

SUBARU LEGACY 1996  Service Repair Manual Example of calculation
Ex. 1
A=5,B=5,C=3,D=3,G
1=4,G2=1,
E = 0.10 mm, F = 0.15 mm
Left side
T
1=(A+C+G1�D) x 0.01 + 0.76�E
=(5+3+4�3) x 0.01 + 0.76�0.10
= 0.09 + 0.76�0.10 = 0.75 mm
The correct shims