1996 SUBARU LEGACY tighten the 10 mm

~
The
Title
Index
No
.
is
indicated
on
thetop
left
(or
right)
side
of
the
page
asthe
book
is
opened
.
This
is
useful

for
retrieving
the
necessary
portion
.

(Example
of
usage)

Refer
to
2
-
4
[
W
1
B
1

7
77
Small
title
(Sub-section)

2-tOfwI
no

Medium
title
(Section)

Large
title
(Heading)

Area
title

Chapter
Na

of
title
placement

CLUTCH

SERVICE
PROCEDURE

Large
title
.General

11
A
:
PRECAUTION
I

When
servicing
clutch
system,
pay
attention
tothe
following
items
.
t)
Check
the
routing
ofclutch
cable
for
smoothness
.
2)
Excessive
tighteness
or
looseness
of
clutch
cable
have
a
bad
influence
upon
the
cable
durability
.
3)
Apply
grease
sufficiently
to
the
connecting
portion
ofclutch
pedal
.
4)
Apply
grease
sufficiently
to
the
release
leverportion
.
5)
Position
clutch
cable
through
the
center
of
toBboard
hole
-
'
`
A
.+anstment
is
done
by

In
this
manual,
thefollowing
symbols
are
used
.

Shouldbe
lubricated
with
oil
.

Shouldbe
lubricated
with
grease
.

Sealing
point

Tightening
torque

Small
title

2
.RELEASE
LEVER
Check
leverpivot
portion
and
the
point
of
contact
with
holder
for
wear
.

2
.Release
Bearing
and
Lever

A
:
REMOVAL

2)
Seal

3

ON-BOARD
DIAGNOSTICS
II
SYSTEM
ITyoso2i
2-7
10
.
DiagnosticsChart
with
Trouble
Code

WIRING
DIAGRAM
:

Main
relay
0

0

847

884

77
ECM

V

897
R69
S
.M
.J
.
~°c~

Vent
control
solenoid
valve
R68
R57R15

Pressure
control

862F45
SBF-2
O~C)-

B
~E

822
O
E4

Purge
control
solenoid
valve

--{~J

solenoid
valve
B84R68
R69
R57847
822
E4

1
U
49
10
11
1
1314
1
16
1
234
171
1
811
9
12012112212
1113
63
1
36
44
444

M56

5678
49
1
63
55116
68
/Ul
1
3
9101112
9
19
~Lltu
~
4L_L51bIJ~l
13141516

B2M1017

10BQ1
I
CHECK
ANY
OTHER
DTC
(BESIDES
DTC

P0440)
ON
DISPLAY
.

Is
there
any
other
DTC
on
display?

Inspect
the
relevant
DTC
using
"10
.
Diagnostics

Chart
with
Trouble
Code,
2-7
[T10A0]"*7
.

No
:
Go
to
step
101302
.

FILLER
PIPE
.

FILLER
CAPAND
FUEL

1)
Turn
ignition
switch
to
OFF
.

2)
Open
the
fuelflap
.

CHECK
:
Is
the
fuel
filler
cap
tightened
securely?

Tighten
fuel
filler
cap
securely
.

o
:
Go
to
next
CHECK
.

19

2-7
frioBwio]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

10
.
Diagnostics
Chart
with
Trouble
Code

10BW10
I
CHECK
HARNESSBETWEEN
COMBINATION

METER
AND
FUEL
PUMP
CONNECTOR
.

1)
Connect
connector
tofuel
pump
.

2)
Pull
out
combination
meterfrom
instrument
panel
.

<
Ref
.
to
6-2
[W13A1
]
.*1
>

3)
Disconnect
connector
from
combination
meter
.

4)
Measure
resistanceof
harness
between
combination

meter
connector
and
chassis
ground
.

CHECK
:
Connector
&
terminal

(i10)
No
.
3
-
Chassis
ground
:

Is
the
resistance
less
than
200
SZ?

Go
to
step
10BW11
.

No
:
Repair
harness
and
connector
.

NOTE
:

In
this
case,
repair
the
following
:

Open
circuit
in
harness
between
combination
meter

connector
and
junction
A
on
rearwiring
harness

*
Poor
contact
in
coupling
connectors
(i3
and
1397)

10BW11
I
CHECK
COMBINATION
METER
.

1)
Disconnect
speedometer
cablefrom
combination

meter
and
remove
combination
meter
.

CHECK
:
Is
the
fuel
meter
installation
screw
tightened

securely?

,rES
:
Go
to
nextstep
2)
.

No
:
Tighten
fuel
meter
installation
screw
securely
.

2)
Remove
printed
circuit
plate
assemblyfrom
combina-

tion
meter
assembly
.

CHECK
:
Is
there
flaw
or
burning
on
printed
circuit

plate
assembly?

YES
:
Replace
printed
circuit
plate
assembly
.

No
:
Replace
fuel
meter
assembly
.

54

B2M0055
4) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
5) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
6) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
B2M0725
7) Lower the vehicle.
8) Connect rear oxygen sensor connector. (California
2200 cc model)
B2M0724
9) Connect front oxygen sensor connector.
4
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0312
2. Rear Catalytic Converter
A: REMOVAL
1) Lift-up the vehicle.
2) Disconnect rear oxygen sensor connector. (Except Cali-
fornia 2200 cc model)
B2M0055
3) Separate center exhaust pipe and rear catalytic con-
verter assembly from rear exhaust pipe.
B2M0421
4) Separate center exhaust pipe and rear catalytic con-
verter assembly from front catalytic converter.
B2M0313
5) Remove center exhaust pipe and rear catalytic con-
verter assembly from hanger bracket.
CAUTION:

Be careful not to pull down center exhaust pipe.

After removing center exhaust pipe, do not apply
excessive pulling force on front catalytic converter
and front exhaust pipe.
B2M0313
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install center exhaust pipe and rear catalytic converter
assembly.
Temporarily tighten bolt which installs center exhaust pipe
to hanger bracket.
5
2-1SERVICE PROCEDURE
2. Rear Catalytic Converter

3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M0422A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs purge control solenoid valve
onto intake manifold.
NOTE:
This figure shows the rear side of intake manifold.
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve

3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M0422A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs purge control solenoid valve
onto intake manifold.
NOTE:
This figure shows the rear side of intake manifold.
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve

4) Installation is in the reverse order of removal.
Tightening torque:
16±1.5 N⋅m (1.6±0.15 kg-m, 11.6±1.1 ft-lb)
B2M0423
5. EGR Valve
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hose from EGR valve.
2) Remove bolts which install EGR valve onto intake mani-
fold.
3) Installation is in the reverse order of removal.
CAUTION:
Replace gasket with a new one.
Tightening torque:
17.1 — 20.1 N⋅m (1.74 — 2.05 kg-m, 12.6 — 14.8
ft-lb)
B2M0424
6. Back-Pressure Transducer (BPT)
A: REMOVAL AND INSTALLATION
1) Disconnect vacuum hoses from BPT.
2) Remove BPT from bracket.
3) Installation is in the reverse order of removal.
8
2-1SERVICE PROCEDURE
4. Purge Control Solenoid Valve - 6. Back-Pressure Transducer (BPT)