1996 SUBARU LEGACY roof rack

1. Rear Differential Mounting System
B3M0422A

1Differential front member


2Plate


3Crossmember


4Rear bushing


5Differential mount lower bracket


6Stopper


7Front bushing


8Differential mount bracket


9Differential mount front cover


10Boss (OUTBACK, step roof model only)


11Stopper (OUTBACK, step roof model only)

12Differential mount bracket (OUTBACK, step roof model only)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 32±8 (3.3±0.8, 23.9±5.8)
T2: 64±8 (6.5±0.8, 47.0±5.8)
T3: 69±8 (7.0±0.8, 50.6±5.8)
T4: 69±10 (7.0±1.0, 51.0±7.2)
T5: 88±10 (9.0±1.0, 65.0±7.2)
T6: 98±10 (10.0±1.0, 72.0±7.2)
6
3-4COMPONENT PARTS
1. Rear Differential Mounting System

3. Front Bumper (Except outback with
step roof)
B5M0367A
1Licence plate bracket

2Bumper face

3Front bumper beam

4Bracket

5Stay

6Back beam (Front)

7E-A foam (Front)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
25
5-1COMPONENT PARTS
3. Front Bumper (Except outback with step roof)

6. Sunroof
B5M0370A
1Glass lid ASSY

2Deflector and guide rail ASSY

3Guide rail cover

4Frame ASSY

5Motor ASSY

6Drain ASSY

7Sun shade

8Drain tube

9Garnish

10Set bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
28
5-1COMPONENT PARTS
6. Sunroof

9. Front Bumper (Outback with step
roof)
B5M0404A
1Bumper face

2Front bumper beam

3Bracket

4Stay

5Back beam (Front)

6E-A foam (Front)

7Holder

8Back beam bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
31
5-1COMPONENT PARTS
9. Front Bumper (Outback with step roof)

10. Rear Bumper (Outback with step
roof)
B5M0405A
1Bumper beam

2Bracket (Side)

3Bumper surface

4E-A foam (Rear)

5Lower bracket (Side)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
32
5-1COMPONENT PARTS
10. Rear Bumper (Outback with step roof)

B5M0304
15. Roof Rack (Wagon only, if
equipped)
A: REMOVAL
1) Remove roof trim, rear quarter trim, pillar trim, etc.

2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof rail in
steps 4), 3), 2) and 1), in that order.
B5M0307A
16. Sunroof
A: REMOVAL
1. GLASS LID ASSEMBLY
1) Completely open sun shade. (Push it back far.)
2) Remove a clip and detach guide rail cover.
3) Remove six nuts from the left and right lid bracket.
4) Working inside, slightly raise glass lid assembly until it
is disengaged from lid bracket.
5) Hold both ends of glass lid assembly and remove it at
an angle.
B5M0308B
2. SUNROOF MOTOR AND RELAY
1) Remove center pillar trim upper.
2) Remove front pillar trim upper.
3) Remove assist grip on left side.
4) Remove sunvisor with hook.
5) Remove sunroof switch.
6) Remove rearview mirror.
7) While rolling up roof trim, disconnect harness clips and
connector.
8) While rolling up roof trim, remove spot lamp bracket and
sunroof motor.
58
5-1SERVICE PROCEDURE
15. Roof Rack (Wagon only, if equipped) - 16. Sunroof

B5M0304
15. Roof Rack (Wagon only, if
equipped)
A: REMOVAL
1) Remove roof trim, rear quarter trim, pillar trim, etc.

2) Remove flange bolts.
3) Remove flange nuts.
4) Remove roof rail.
B: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
To prevent deformation, be sure to install roof rail in
steps 4), 3), 2) and 1), in that order.
B5M0307A
16. Sunroof
A: REMOVAL
1. GLASS LID ASSEMBLY
1) Completely open sun shade. (Push it back far.)
2) Remove a clip and detach guide rail cover.
3) Remove six nuts from the left and right lid bracket.
4) Working inside, slightly raise glass lid assembly until it
is disengaged from lid bracket.
5) Hold both ends of glass lid assembly and remove it at
an angle.
B5M0308B
2. SUNROOF MOTOR AND RELAY
1) Remove center pillar trim upper.
2) Remove front pillar trim upper.
3) Remove assist grip on left side.
4) Remove sunvisor with hook.
5) Remove sunroof switch.
6) Remove rearview mirror.
7) While rolling up roof trim, disconnect harness clips and
connector.
8) While rolling up roof trim, remove spot lamp bracket and
sunroof motor.
58
5-1SERVICE PROCEDURE
15. Roof Rack (Wagon only, if equipped) - 16. Sunroof

B5M0310A
3. SUNROOF FRAME
1) Remove sunroof switch, center and rear room lamps.
2) Remove roof trim, rear quarter trim, pillar trim, etc.

3) Remove glass lid assembly.
4) Remove two harness support clips.
G5M0205
5) Disconnect harness clips and connector of sunroof
motor.
6) Disconnect front and rear drain tubes.
CAUTION:
When installing drain tube, insert it securely into drain
pipe.
Length A:
15 mm (0.59 in) or more
B5M0312
7) Remove eight nuts.
B5M0382A
8) Remove set bracket mounting bolts.
9) Remove sunroof frame.
B: INSTALLATION
Installation is in the reverse order of removal.
59
5-1SERVICE PROCEDURE
16. Sunroof