1996 SUBARU LEGACY tightening head

~
The
Title
Index
No
.
is
indicated
on
thetop
left
(or
right)
side
of
the
page
asthe
book
is
opened
.
This
is
useful

for
retrieving
the
necessary
portion
.

(Example
of
usage)

Refer
to
2
-
4
[
W
1
B
1

7
77
Small
title
(Sub-section)

2-tOfwI
no

Medium
title
(Section)

Large
title
(Heading)

Area
title

Chapter
Na

of
title
placement

CLUTCH

SERVICE
PROCEDURE

Large
title
.General

11
A
:
PRECAUTION
I

When
servicing
clutch
system,
pay
attention
tothe
following
items
.
t)
Check
the
routing
ofclutch
cable
for
smoothness
.
2)
Excessive
tighteness
or
looseness
of
clutch
cable
have
a
bad
influence
upon
the
cable
durability
.
3)
Apply
grease
sufficiently
to
the
connecting
portion
ofclutch
pedal
.
4)
Apply
grease
sufficiently
to
the
release
leverportion
.
5)
Position
clutch
cable
through
the
center
of
toBboard
hole
-
'
`
A
.+anstment
is
done
by

In
this
manual,
thefollowing
symbols
are
used
.

Shouldbe
lubricated
with
oil
.

Shouldbe
lubricated
with
grease
.

Sealing
point

Tightening
torque

Small
title

2
.RELEASE
LEVER
Check
leverpivot
portion
and
the
point
of
contact
with
holder
for
wear
.

2
.Release
Bearing
and
Lever

A
:
REMOVAL

2)
Seal

3

B2M0313
7) Remove front exhaust pipe and center exhaust pipe
from hanger bracket.
CAUTION:
Be careful not to pull down front exhaust pipe and
center exhaust pipe.
B2M0060
8) Separate front catalytic converter from front exhaust
pipe and center exhaust pipe.
B2M0060
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install front catalytic converter to front exhaust pipe and
center exhaust pipe.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
B2M0313
2) Install front exhaust pipe and center exhaust pipe.
And temporarily tighten bolt which installs center exhaust
pipe to hanger bracket.
B2M0054
3) Tighten bolts which hold front exhaust pipe onto cylin-
der heads.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
3
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

2. Cylinder Head and Camshaft
B2M0103A

1Rocker cover (RH)


2Rocker cover gasket


3Camshaft support (RH)


4O-ring


5Camshaft (RH)


6Intake valve guide


7Exhaust valve guide


8Oil seal


9Cylinder head (RH)


10Cylinder head gasket


11Cylinder head (LH)


12Plug


13Camshaft (LH)


14O-ring


15Camshaft support (LH)

16Oil seal


17Oil filler cap


18Gasket


19Oil filler pipe


20O-ring


21Rocker cover gasket


22Rocker cover (LH)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: Refer to 2-3 [W6E1].
T2: 5±1 (0.5±0.1, 3.6±0.7)
T3: 10 (1.0, 7)
T4: 16 (1.6, 12)
7
2-3COMPONENT PARTS
2. Cylinder Head and Camshaft

3. Cylinder Head and Valve Assembly
B2M0380A

1Exhaust valve


2Intake valve


3Intake valve oil seal


4Valve spring


5Retainer


6Retainer key


7Exhaust valve oil seal


8Rocker shaft support


9Rocker shaft support


10Rocker shaft support

11Rocker shaft


12Hydraulic lash adjuster


13Intake valve rocker arm


14Exhaust valve rocker arm


15Spring
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
8
2-3COMPONENT PARTS
3. Cylinder Head and Valve Assembly

3. RELATED PARTS
1) Install valve rocker assembly.

B2M0418B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
2) Install timing belt, camshaft sprockets and related parts.

6. Cylinder Head
A: REMOVAL
1. INTAKE MANIFOLD
1) Release fuel pressure.
2) Drain engine coolant.
3) Remove intake manifold.
4) Remove engine coolant pipe.
38
2-3SERVICE PROCEDURE
5. Camshaft - 6. Cylinder Head

3. RELATED PARTS
1) Install valve rocker assembly.

B2M0418B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
2) Install timing belt, camshaft sprockets and related parts.

6. Cylinder Head
A: REMOVAL
1. INTAKE MANIFOLD
1) Release fuel pressure.
2) Drain engine coolant.
3) Remove intake manifold.
4) Remove engine coolant pipe.
38
2-3SERVICE PROCEDURE
5. Camshaft - 6. Cylinder Head

D: ASSEMBLY
B2M0121B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 10 (1.0, 7)
T3: 12±1 (1.2±0.1, 8.7±0.7)
T4: 16 (1.6, 12)
1) Install plug (cylinder head LH) by using ST.
ST 499587100 OIL SEAL INSTALLER
2) Installation of valve spring and valve
(1) Place cylinder head on ST.
ST 498267200 CYLINDER HEAD TABLE
(2) Coat stem of each valve with engine oil and insert
valve into valve guide.
CAUTION:
When inserting valve into valve guide, use special care
not to damage the oil seal lip.
46
2-3SERVICE PROCEDURE
6. Cylinder Head

(7) Further tighten all bolts by 80 to 90°in numerical
sequence.
CAUTION:
Ensure that the total“re-tightening angle”[steps (6)
and (7) above] do not exceed 180°.
3) Install oil level gauge guide attaching bolt (left side
only).
4) Install timing belt, camshaft sprocket and related parts.

2. INTAKE MANIFOLD
CAUTION:
Use dry compressed air to remove foreign particles
before installing each solenoid valve and sensor.
1) Install engine coolant pipe.
2) Install intake manifold.
3) Remove ENGINE STAND (ST).
49
2-3SERVICE PROCEDURE
6. Cylinder Head