2004 SUBARU FORESTER Service Repair Manual

air condition navigation system oil pressure jacking octane oil temperature

Page 2497 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-38
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
B: DTC 27 ATF TEMPERATURE SENSOR
DTC DETECTING CONDITION:
The input signal circuit of TCM to AT

Page 2498 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-39
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ATF TEMPERATURE SENSOR.
1) Turn th

4AT(H4SO)-39
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ATF TEMPERATURE SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from transmis-
sion and TCM.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B54) No. 20 — (B11) No. 12:Is the resistance less than 1
Ω?Go to step 2.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ATF TEMPERATURE SENSOR.
Measure the resistance of harness between
TCM and transmission connector.
Connector & terminal
(B54) No. 11 — (B11) No. 11:Is the resistance less than 1
Ω?Go to step 3.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
3 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ATF TEMPERATURE SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 20 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 4.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
4 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ATF TEMPERATURE SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 11 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 5.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
5 CHECK ATF TEMPERATURE SENSOR.
1) Turn the ignition switch to OFF.
2) Connect the connectors to transmission
and TCM.
3) Turn the ignition switch to ON and start
engine.
4) Warm-up the transmission until ATF tem-
perature reaches to 80°C (176°F).
NOTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
5) Disconnect the connector from transmis-
sion.
6) Measure the resistance between transmis-
sion connector terminals.
Connector & terminal
(T4) No. 11 — No. 12:Is the resistance 275 — 375
Ω?Go to step 6.Replace the ATF
temperature sen-
sor. 71, Shift Sole-
noids, Duty Sole-
noids and ATF
Temperature Sen-
sor.>
6 CHECK ATF TEMPERATURE SENSOR.
1) Turn the ignition switch to ON (engine
OFF).
2) Measure the resistance between transmis-
sion connector terminals.
Connector & terminal
(T4) No. 11 — No. 12:Does the resistance value
increase while ATF tempera-
ture decreases? Go to step 7.Replace the ATF
temperature sen-
sor. 71, Shift Sole-
noids, Duty Sole-
noids and ATF
Temperature Sen-
sor.>
7 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 9.Go to step 8.

Page 2499 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-40
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
8 CHECK INPUT SIGNAL FOR TCM.
1) Connect the connector to transmission.
2) Warm-up the transmis

Page 2500 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-41
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
C: DTC 31 THROTTLE POSITION SENSOR
DTC DETECTING CONDITION:
The input signal circuit of throttl

Page 2501 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-42
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ENGINE GROUND TERMINALS.Have engine ground terminals
been tightened?

4AT(H4SO)-42
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ENGINE GROUND TERMINALS.Have engine ground terminals
been tightened?Go to step 2.Tighten the engine
ground terminals.
2 CHECK GROUND CIRCUIT OF ECM.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Measure the resistance of harness
between ECM and engine ground.
Connector & terminal
(B134) No. 7 — Engine ground:
(B134) No. 35 — Engine ground:
(B135) No. 21 — Engine ground:
(B136) No. 26 — Engine ground:
(B136) No. 5 — Engine ground:
(B136) No. 16 — Engine ground:
(B137) No. 14 — Engine ground:Is the resistance less than 5
Ω?Go to step 3.Repair the open
circuit in harness
between ECM
connector and
engine grounding
terminal.
3 CHECK THROTTLE POSITION SENSOR.
1) Disconnect the connector from throttle
position sensor.
2) Measure the resistance between throttle
position sensor connector receptacle’s terminals.
Te r m i n a l s
No. 4 — No. 2:Is the resistance 3.0 — 4.2
kΩ?Go to step 4.Replace the throt-
tle position sensor.
4 CHECK THROTTLE POSITION SENSOR.
Measure the resistance between throttle posi-
tion sensor connector receptacle’s terminals.
Te r m i n a l s
No. 2 — No. 3:Is the resistance 0.35 — 0.5
kΩ?Go to step 5.Replace the throt-
tle position sensor.
5 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
1) Disconnect the connector from TCM.
2) Measure the resistance of harness
between TCM and throttle position sensor con-
nector.
Connector & terminal
(B54) No. 3 — (E13) No. 3:Is the resistance less than 1
Ω?Go to step 6.Repair the open
circuit in harness
between TCM and
throttle position
sensor connector,
and poor contact
in coupling con-
nector.
6 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM and throttle position sensor connector.
Connector & terminal
(B54) No. 2 — (E13) No. 4:Is the resistance less than 1
Ω?Go to step 7.Repair the open
circuit in harness
between TCM and
throttle position
sensor connector,
and poor contact
in coupling con-
nector.
7 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 3 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 8.Repair the short
circuit in harness
between TCM and
throttle position
sensor connector.
8 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 2 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 9.Repair the short
circuit in harness
between TCM and
throttle position
sensor connector.

Page 2502 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-43
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ECM.
Measure the resistance of harness between
TCM

4AT(H4SO)-43
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ECM.
Measure the resistance of harness between
TCM and ECM connector.
Connector & terminal
(B54) No. 3 — (B135) No. 13:Is the resistance less than 1
Ω?Go to step 10.Repair the open
circuit in harness
between TCM and
ECM connector.
10 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ECM.
Measure the resistance of harness between
TCM and ECM connector.
Connector & terminal
(B54) No. 2 — (B135) No. 19:Is the resistance less than 1
Ω?Go to step 11.Repair the open
circuit in harness
between TCM and
ECM connector.
11 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 14.Go to step 12.
12 CHECK INPUT SIGNAL FOR TCM.
1) Connect the connectors to TCM, throttle
position sensor and ECM.
2) Turn the ignition switch to ON (engine
OFF).
3) Close the throttle completely.
4) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 3 (+) — Chassis ground (
−):Is the voltage 0.2 — 1.0 V? Go to step 13.Go to step 18.
13 CHECK INPUT SIGNAL FOR TCM.
1) Open the throttle completely.
2) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 3 (+) — Chassis ground (
−):Is the voltage 4.2 — 4.7 V? Go to step 16.Go to step 18.
14 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect the connectors to TCM, throttle
position sensor and ECM.
2) Connect the Subaru Select Monitor to data
link connector.
3) Turn the ignition switch to ON (engine
OFF).
4) Turn the Subaru Select Monitor switch to
ON.
5) Throttle fully closed.
6) Read the data of throttle position sensor
using Subaru Select Monitor.
Throttle position sensor input signal is indi-
cated.Is the value voltage 0.2 — 1.0
V?Go to step 15.Go to step 18.
15 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
Throttle fully open.
N
OTE:
Must be changed correspondingly with the ac-
celerator pedal operation (from “released” to
“depressed” position).Is the value voltage 4.2 — 4.7
V?Go to step 17.Go to step 18. Step Check Yes No

Page 2503 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-44
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
16 CHECK INPUT SIGNAL FOR TCM (THROT-
TLE POSITION SENSOR POWER SUPPLY).
Measure the voltage be

Page 2504 of 2870

SUBARU FORESTER 2004 Service Repair Manual 4AT(H4SO)-45
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
D: DTC 33 FRONT VEHICLE SPEED SENSOR
DTC DETECTING CONDITION:
The vehicle speed signal is abn

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